Tunable DFB Laser Using Reconstruction-Equivalent Chirp

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Solution Overview

Problem

Current tunable lasers for WDM-PON systems are costly and difficult to produce in large quantities due to complex packaging and high fabrication costs, limiting their adoption in access networks where low-cost, reliable, and widely tunable lasers are needed to reduce system complexity and maintenance costs.

Innovation Solution

The development of low-cost tunable DFB semiconductor lasers using the reconstruction equivalent chirp (REC) technique, combining holographic exposure with conventional photolithography, and employing series or hybrid series/parallel configurations to achieve wide wavelength tuning ranges with simplified packaging and reduced fabrication complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional tunable lasers are used in WDM-PON systems, then wavelength tuning capability is achieved, but the cost and fabrication complexity increase significantly

Engineering Contradiction:
Improvewavelength tuning capabilityVSAvoidpackaging complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tunable laser is segmented into multiple DFB sections with different grating structures fabricated on the same chip. Each DFB section can operate at a specific wavelength, and by selectively activating different sections, wide wavelength tuning is achieved without requiring complex external packaging or multiple separate laser devices.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple DFB sections are integrated to expand tuning range, then wavelength coverage increases, but device complexity and fabrication difficulty increase

Engineering Contradiction:
Improvetuning rangeVSAvoidfabrication simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A single InP substrate serves multiple functions: it hosts multiple DFB sections with different grating periods, provides a common waveguide structure for all sections, and enables monolithic integration. This universal platform allows wide tuning range (achieving 51.2 nm coverage) while maintaining relatively simple fabrication processes suitable for mass production.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If holographic exposure is used to fabricate grating structures, then manufacturing precision improves, but fabrication process complexity increases

Engineering Contradiction:
Improvegrating fabrication precisionVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Holographic exposure uses optical interference patterns to simultaneously copy the grating structure across multiple DFB sections on the same chip. This copying method achieves high precision in grating fabrication with a single exposure step, avoiding the need for complex sequential lithography processes for each individual grating section.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables the production of low-cost tunable lasers with a wide tuning range, reduced packaging complexity, and improved reliability, suitable for WDM-PON systems, by using REC technique and integrating multiple DFB sections with a semiconductor optical amplifier, achieving a tuning range of up to 51.2 nm with simplified fabrication and packaging.

Implementation Method 1

a semiconductor optical amplifier (SOA) section... amplifying or attenuating an optical signal

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

The wavelength of each DFB section is tuned by changing the temperature or the injection currents

Methodology Applied
Scientific EffectThermal tuning: Thermal Expansion

Implementation Method 3

The wavelength of each DFB section is tuned by changing the temperature or the injection currents

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 4

combining holographic exposure with conventional photolithography

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS9742152B2Tunable semiconductor laser based on reconstruction-equivalent chirp and series mode or series and parallel hybrid integration, and preparation thereof
Publication Date: 2017.08.22 NANJING HUAFEI OPTOELECTRONICS TECH CO LTD
  • US9742152B2 patent drawing
  • US9742152B2 patent drawing
  • US9742152B2 patent drawing

AI summary

A tunable distributed feedback (DFB) semiconductor laser based on a series mode or a series and parallel hybrid mode. A grating structure of the laser is a sampling Bragg grating based on the reconstruction-equivalent chirp technology. DFB lasers with different operating wavelengths based on the reconstruction-equivalent chirp technology are integrated together by a sampling series combination mode or a series/parallel hybrid mode, one of the lasers is selected to operate via a current, and the operating wavelength of the laser can be controlled by adjusting the current or the temperature, so that the continuous tuning of the operating wavelengths of the lasers can be realized. Various wavelength signals in parallel channels are coupled and then output from the same waveguide. An electrical isolation area (1-11) is adopted between lasers connected in series or lasers connected in series and connected in parallel to reduce the crosstalk between adjacent lasers.