Tunable Diffractive Optics Using Piezoelectric Deformation

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Solution Overview

Problem

Diffractive optical elements (DOEs) have fixed optical properties at the time of manufacture, limiting their functionality and requiring large, costly, and power-hungry acousto-optic modulators for tunability.

Innovation Solution

A tunable DOE is created by forming a piezoelectric film on a flexible substrate that deforms into a pattern of peaks and troughs in response to an actuation voltage, allowing the optical properties to be adjusted by varying the voltage, with the pattern amplitude determined by the applied voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a rigid substrate is used for the DOE, then the manufacturing precision and structural stability are improved, but the adaptability and tunability of optical properties deteriorate

Engineering Contradiction:
Improvemicro-structure pattern precisionVSAvoidtunability of optical properties
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transitioning from a static rigid substrate to a dynamic flexible substrate that can change its shape in response to applied voltage. The flexible substrate enables the DOE to dynamically adjust its micro-structure pattern and optical properties, resolving the contradiction between structural stability and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs parameter changes by using a flexible substrate whose physical state can be modified through applied voltage. This allows the substrate to transition between different shapes and configurations, enabling continuous adjustment of optical parameters such as focal length and diffraction patterns while maintaining manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If acousto-optic modulators are used to achieve tunability, then the adaptability of optical properties is improved, but the device complexity, size, and power consumption increase

Engineering Contradiction:
Improvetunability of optical propertiesVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts the complex acousto-optic modulation system and replaces it with a simple flexible substrate and electrode configuration. By removing the unnecessary complexity of acousto-optic modulators while retaining the essential tunability function, the invention achieves adaptability with significantly reduced device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the mechanical acousto-optic system with an electro-mechanical system using a flexible substrate and voltage-driven deformation. This replacement eliminates the need for complex acoustic wave generation and modulation mechanisms, simplifying the overall system while maintaining optical tunability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If acousto-optic modulators are used to achieve tunability, then the adaptability of optical properties is improved, but the power consumption increases

Engineering Contradiction:
Improvetunability of optical propertiesVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the power-intensive acousto-optic system with a low-power electro-mechanical system. The flexible substrate can be deformed using minimal electrical voltage, dramatically reducing power consumption while maintaining the ability to tune optical properties for different applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compact, inexpensive, and power-efficient tuning of optical properties such as focal length or deflection angle, allowing for dynamic control of diffractive effects in DOEs.

Implementation Method 1

a piezoelectric film formed on the substrate and configured to deform in response to an actuation voltage applied thereto into a pattern of peaks and troughs configured to deflect optical radiation that is incident thereon

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The optical effect of the DOE depends on the spacing and depth of the diffractive micro-structure pattern. By appropriate design of this pattern, DOEs can be made to manipulate the incident radiation so as to generate almost any desired far-field intensity pattern

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS12085740B2Tunable diffractive optics
Publication Date: 2024.09.10 APPLE INC
  • US12085740B2 patent drawing
  • US12085740B2 patent drawing
  • US12085740B2 patent drawing

AI summary

An optical component includes a substrate and a piezoelectric film formed on the substrate and configured to deform in response to an actuation voltage applied thereto into a pattern of peaks and troughs configured to deflect optical radiation that is incident thereon. The pattern has an amplitude determined by the actuation voltage.