3D Tunable Filter Package for Compact RF Design

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Solution Overview

Problem

Tunable filters for communication devices require a multitude of components, leading to increased space and complexity in interconnections, which complicates the handling of multiple frequency bands and results in higher electrical losses and reduced frequency accuracy.

Innovation Solution

A 3D integrated package for tunable filters with high-quality tunable passive components and discrete passive devices, where the semiconductor device is integrated with tunable capacitors and inductances, and discrete inductances are positioned close to circuit nodes to minimize couplings, allowing for compact design and high-frequency accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a multiplicity of components is used for tunable filters, then frequency band adaptability is improved, but device complexity and space requirements increase

Engineering Contradiction:
Improvefrequency band adaptabilityVSAvoidcomponent multiplicity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The filter system is segmented into multiple independently controllable resonator units, each capable of operating at different frequency bands. This allows the filter to achieve multi-band adaptability by selectively activating specific resonators rather than using a complex interconnected filter network, thereby reducing overall device complexity while maintaining frequency band versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter employs dynamically controllable impedance elements that can be adjusted in real-time to reconfigure the filter response for different frequency bands. This dynamic adjustment capability eliminates the need for multiple fixed-frequency filter components, achieving frequency band adaptability through a single reconfigurable structure with reduced component multiplicity.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If conventional interconnections are used for tunable filters, then frequency band switching is enabled, but conductor track crossings and couplings increase electrical losses

Engineering Contradiction:
Improvefrequency band switchingVSAvoidelectrical losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The harmful coupling effects and conductor track crossings are extracted and eliminated by using vertically stacked resonator structures with direct vertical interconnections. This removes the need for horizontal signal routing that causes parasitic couplings, thereby enabling frequency band switching without incurring additional electrical losses from complex interconnection paths.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If more components are added for tunability, then frequency tuning capability is improved, but installation size increases

Engineering Contradiction:
Improvefrequency tuning capabilityVSAvoidinstallation size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The filter design transitions from a planar two-dimensional layout to a three-dimensional stacked architecture. Multiple resonator units are arranged vertically in different layers and interconnected through vertical vias, enabling frequency tuning capability through selective activation of stacked resonators without increasing the horizontal footprint, thereby reducing overall installation size while maintaining tunability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10079586B2Package for a tunable filter
Publication Date: 2018.09.18 SNAPTRACK INC
  • US10079586B2 patent drawing
  • US10079586B2 patent drawing
  • US10079586B2 patent drawing

AI summary

A package for a tunable filter is disclosed. In an embodiment, the tunable filter includes a substrate having a first interconnection plane and a semiconductor device assembled on the substrate in a first component plane, the semiconductor device electrically connected to the first interconnection plane and containing tunable passive components. The filter further includes a control unit arranged in the first component plane, a dielectric layer arranged above the first component plane, a second component plane arranged on the dielectric layer and discrete passive devices arranged in the second component plane and interconnected with the semiconductor device, wherein the tunable passive components are tunable by the control unit.