Tunable Filter Gap Adjustment via Screw Mechanism

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Solution Overview

Problem

Current tunable filters face challenges in achieving a steep skirt characteristic while minimizing transmission loss, particularly when using superconducting materials, and require manual adjustment of the initial gap length, which is time-consuming and lacks accuracy, especially in superconducting filters.

Innovation Solution

A tunable filter apparatus that includes a characteristic tuning member, an elastic member, and a driving mechanism to adjust the gap length between the tuning member and resonator, allowing for rapid and precise adjustment of filter characteristics without the need for manual intervention, even in a vacuum low-temperature environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If resonators are cascaded to achieve a steep skirt characteristic, then the cutoff characteristic improves, but transmission loss increases

Engineering Contradiction:
Improveskirt characteristicVSAvoidtransmission loss
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

The patent changes the material parameter of the resonators from conventional conductive materials to superconducting materials, which have dramatically lower resistivity. This parameter change enables the cascading of multiple resonators to achieve steep skirt characteristics while maintaining low transmission loss, as the superconducting material's near-zero resistance compensates for the cumulative loss from multiple cascaded resonators.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If manual adjustment of initial gap length is performed, then filter characteristic correction is possible, but adjustment time increases and accuracy decreases

Engineering Contradiction:
Improvefilter characteristic accuracyVSAvoidadjustment time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical adjustment system with an automated driving mechanism. The driving mechanism uses motors or actuators to precisely control the position of the characteristic tuning member, enabling automatic adjustment of the gap length between the tuning member and resonator. This substitution eliminates manual intervention, significantly reducing adjustment time while improving accuracy through automated control systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If superconducting materials are used to reduce transmission loss, then energy efficiency improves, but operational complexity increases due to vacuum low-temperature requirements

Engineering Contradiction:
Improvetransmission lossVSAvoidenvironmental control complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the superconducting resonators with the vacuum low-temperature environment into an integrated system. The vacuum chamber serves dual purposes: maintaining the low-temperature environment required for superconductivity and providing a controlled atmosphere for the driving mechanism to operate. This merging allows the driving mechanism to adjust the gap length of superconducting resonators within the same vacuum chamber, eliminating the need for separate adjustment mechanisms and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-speed and accurate adjustment of filter characteristics, maintaining a steep skirt characteristic while reducing transmission loss and operational time, especially for superconducting filters.

Implementation Method 1

an elastic member, which comes in contact with the characteristic tuning member by deformation in accordance with external force, and separates from the characteristic tuning member by restoring force

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

the characteristic tuning member has a screw, which converts a rotary driving force into a linear driving force, and displaces the characteristic tuning member by the linear driving force

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

the rotary driving force is transmitted to the characteristic tuning member by a frictional force while the elastic member is in contact with the characteristic tuning member

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9837694B2Filter characteristic tuning apparatus, tunable filter apparatus and control method for tunable filter apparatus
Publication Date: 2017.12.05 KK TOSHIBA
  • US9837694B2 patent drawing
  • US9837694B2 patent drawing
  • US9837694B2 patent drawing

AI summary

According to an embodiment, a filter characteristic tuning apparatus includes a characteristic tuning member, an elastic member, a first movable member, a second movable member, and a driving mechanism. The elastic member comes in contact with a characteristic tuning member by deformation, and separates from the characteristic tuning member by a restoring force. The first movable member deforms the elastic member in a closing operation. The driving mechanism displaces a second movable member such that a projection opens/closes the first movable member. The characteristic tuning member changes a gap between the characteristic tuning member and the resonator by a linear driving force obtained by converting the transmitted rotary driving force.