Tunable Material Grating Coupler for Compact Optical Phased Arrays

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Solution Overview

Problem

Conventional optical phased-array systems using Mach-Zehnder interferometer (MZI) modulators have a large form factor due to a weak electro-optic effect, resulting in a significant footprint, which is inefficient for photonics chip applications.

Innovation Solution

A structure incorporating a grating coupler with tunable material layers having a refractive index that can be adjusted by applied voltage, allowing for switching between different states for optical signal transmission, thereby reducing the footprint and improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If Mach-Zehnder interferometer (MZI) modulators are used for switching optical antennas, then optical signal transmission can be achieved, but the form factor becomes large due to weak electro-optic effect

Engineering Contradiction:
Improveoptical signal transmissionVSAvoidfootprint
Core Design Contradiction:
Ease of operationVSArea of moving object

Solution Approach 1:

The patent changes the material parameter by using materials with strong electro-optic effects (such as lithium niobate, barium titanate, or lead zirconate titanate) instead of conventional materials. This parameter change enables much stronger interaction between the applied voltage and the optical signal, allowing for compact MZI modulator designs that achieve the same switching functionality with a significantly reduced footprint.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures that combine materials with strong electro-optic effects with other functional materials to create integrated photonic devices. These composite structures enable both strong electro-optic modulation and efficient optical confinement within a compact volume, resolving the contradiction between transmission capability and device size.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conventional optical phased-array systems are used, then optical signal handling can be achieved, but the footprint is significant which is inefficient for photonics chip applications

Engineering Contradiction:
Improveoptical signal handling capabilitiesVSAvoidfootprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar two-dimensional integration to three-dimensional vertical stacking of photonic components. By stacking multiple functional layers (waveguides, modulators, gratings) in the vertical dimension, the system achieves full optical signal handling capabilities while compressing the horizontal footprint, making it suitable for compact photonics chip applications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces dynamically controllable parameters through voltage-tunable materials and reconfigurable waveguide structures. This enables the optical phased-array to adaptively change beam steering angles, focal points, and signal routing in real-time, providing versatile optical signal handling within a compact footprint through dynamic rather than static configuration.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of tunable material layers enables efficient switching of the grating coupler, reducing the footprint of optical phased-array systems and enhancing optical signal handling capabilities, making them more suitable for photonics chip applications.

Implementation Method 1

The first and second layers are each composed of a tunable material having a refractive index that is a function of a voltage applied to the first and second layers

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Data Source

PatentUS10585245B1Multiple-layer arrangements using tunable materials to provide switchable optical components
Publication Date: 2020.03.10 GLOBALFOUNDRIES US INC
  • US10585245B1 patent drawing
  • US10585245B1 patent drawing
  • US10585245B1 patent drawing

AI summary

Structures that include an optical component, such as a grating coupler, and methods of fabricating a structure that includes an optical component, such as a grating coupler. First and second layers are arranged over the optical component with the first layer arranged between the second layer and the optical component. The first and second layers are each composed of a tunable material having a refractive index that is a function of a bias voltage applied to the first layer and the second layer.