Tunable Laser Calibration via Lookup Tables

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Solution Overview

Problem

Current tunable laser calibration methods are inefficient and time-consuming, leading to increased costs and complexity in manufacturing and deployment, particularly due to the need for complex control signals and lengthy calibration processes, which hinder the adoption of tunable lasers in high-capacity optical communication systems.

Innovation Solution

The method involves accessing multiple facets of a tunable laser with different sampled grating periods, using electronic circuits to determine mirror currents based on gain-voltage maps, semiconductor optical amplifier photocurrent maps, and reflection spectra, and employing image processing to map these to desired wavelengths, significantly reducing calibration time through multi-stage processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional calibration methods are used for tunable lasers, then wavelength calibration can be achieved, but calibration time becomes excessively long (hours to days)

Engineering Contradiction:
Improvecalibration timeVSAvoidmanufacturing throughput
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing the relationship between control signals and wavelengths in a lookup table during manufacturing. This pre-computed mapping allows the laser to be quickly calibrated in field conditions without requiring time-consuming real-time calculations or iterative adjustments, reducing calibration time from hours to minutes while maintaining high manufacturing throughput.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a digital replica of the wavelength-control signal relationship through lookup tables that store pre-measured calibration data. Instead of performing physical calibration adjustments during deployment, the system copies the calibrated behavior through stored data mappings, enabling rapid wavelength setting without repeated physical calibration procedures.

Inventive Principle:
Principle #26Copying

2Measurement precision

If complex control methods are used to achieve precise wavelength tuning, then wavelength accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvewavelength accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary lookup table that mediates between the simple control signal input and the precise wavelength output. Instead of implementing complex real-time control algorithms, the system uses the lookup table as an intermediary data structure that has pre-computed the complex relationships, allowing simple hardware to achieve high precision through pre-computed mappings.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The complex wavelength control calculations are performed in advance during manufacturing and stored in lookup tables. This preliminary computation eliminates the need for complex real-time control logic in the deployed system, maintaining wavelength accuracy while significantly simplifying the operational control system.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If fixed wavelength lasers are used in high-capacity networks, then system deployment is simpler, but inventory costs and downtime risks increase

Engineering Contradiction:
Improvewavelength flexibilityVSAvoiddeployment complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements universality by designing a single tunable laser module that can operate across multiple wavelengths through software-controlled lookup tables. This multi-functional design replaces the need for multiple fixed-wavelength laser inventories, allowing one device to perform the function of many different fixed-wavelength lasers while simplifying deployment through standardized interfaces and rapid reconfiguration capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables fast and efficient wavelength calibration of tunable lasers, reducing calibration time from hours to minutes, thereby lowering manufacturing costs and improving the integration and re-calibration of tunable lasers in optical communication systems.

Implementation Method 1

semiconductor optical amplifier photocurrent maps

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP3213378B1Fast calibration and programming optical components
Publication Date: 2020.01.08 OE SOLUTIONS AMERICA
  • EP3213378B1 patent drawingFigure 1
  • EP3213378B1 patent drawingFigure 2
  • EP3213378B1 patent drawingFigure 3

AI summary

A method and apparatus for calibrating and controlling tunable lasers are disclosed. Multiple methodologies disclosed herein may be used, alone or in combination, which significantly speed up a calibration time and thus provide a significant advantage over existing technology in calibrating the tunable lasers. Certain methodologies benefit from a unique design of the tunable lasers that couple two or more optical facets to an output. The tunable lasers may be equipped with two or more sampled grating distributed Bragg reflector (SGDBR) mirrors and may include Semiconductor Optical Amplifiers (SOAs) after the SGDBR mirrors.