Tunable LC Filter for EMC Compliance via Inductance Modulation

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Solution Overview

Problem

Current line filters lack the ability to adjust their corner frequency and are not tunable, making them inflexible in meeting Electromagnetic Compatibility (EMC) standards and unable to effectively reduce Total Harmonic Distortion (THD) and EMI emissions across varying conditions.

Innovation Solution

A tunable LC filter design that adjusts its inductance using DC or AC signals, allowing for adjustable corner frequencies and compliance with EMC standards, incorporating multiple capacitors, switches, and inductors to modify frequency responses and reduce unwanted signal attenuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed corner-frequency physical LC filters are used, then EMC filtering is achieved, but the filter cannot adapt to varying conditions and multiple unique filters are needed

Engineering Contradiction:
Improveadjustability of corner frequencyVSAvoidnumber of unique filters needed
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the inductance value adjustable through DC current control. The common-mode choke's inductance can be dynamically changed by varying the DC bias current, allowing a single filter to adapt to different corner frequencies and replace multiple fixed filters, thus improving versatility while reducing the number of unique filter units needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by controlling the inductance parameter of the common-mode choke through DC current. By adjusting the DC bias current, the inductance value changes, which in turn adjusts the corner frequency of the filter. This allows a single filter design to cover multiple frequency ranges that would otherwise require different fixed filters

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If higher order filters (third order and above) are used, then greater attenuation is achieved, but the cost becomes prohibitive

Engineering Contradiction:
Improveattenuation of noise signalsVSAvoidfilter cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent uses parameter changes to achieve variable attenuation characteristics without increasing filter order. By adjusting the DC bias current to change inductance values, the filter can optimize its attenuation performance across different frequency ranges using only first or second order circuitry, avoiding the high cost of third order and higher filters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies dynamics by making the filter characteristics adjustable through DC current control. This allows a single, simpler filter design to dynamically adapt its performance to match different noise conditions, replacing the need for complex, high-order fixed filters and reducing overall system cost

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If conventional fixed inductance filters are used, then simple design is maintained, but the filter cannot be tuned to meet varying EMC standards

Engineering Contradiction:
Improvetunability for EMC complianceVSAvoidfilter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements universality by designing a common-mode choke that can serve multiple functions: it provides common-mode filtering while also being adjustable via DC current to meet different corner frequency requirements. This multi-functional design allows a single filter to comply with various EMC standards without requiring multiple specialized filters

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces DC current as an intermediary control mechanism that mediates between the power signal and the filter characteristics. By using DC current to control the inductance of the common-mode choke, the system gains tunability while maintaining a relatively simple filter structure, as the DC control circuit is separate from the main filtering path

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tunable LC filter reduces the number of unique filters needed, adjusts to changing conditions, and effectively reduces THD and EMI emissions, enhancing EMC compliance and power efficiency.

Implementation Method 1

an input signal changes an inductance of the plurality of differential-mode inductors in the LC filter to modify a frequency response of the LC filter

Methodology Applied
Scientific EffectInductance modulation: Electromagnetic Induction

Implementation Method 2

When the inductors encounter an identical signal of the same polarity referred to ground (common-mode signal), they each contribute a net, non-zero flux in the shared core, the inductors thus perform as independent components with their mutual inductance responding to the common signal, and the mutual inductance then attenuates this common signal

Methodology Applied
Scientific EffectCommon-mode inductance: Electromagnetic Induction

Implementation Method 3

This first order filter uses a single reactive component to store certain bands of a spectral energy without passing this energy to the load

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9859867B2Tunable LC filter
Publication Date: 2018.01.02 TOSHIBA INTERNATIONAL CORP
  • US9859867B2 patent drawing
  • US9859867B2 patent drawing
  • US9859867B2 patent drawing

AI summary

An inductor-capacitor (LC) filter designed to comply with EMC (Electromagnetic Compatibility) standards comprises capacitors; switches for coupling capacitors; differential-mode inductors for coupling capacitors and switches; and common-mode inductors or a combination of differential-mode inductors and common-mode inductors, where an input signal changes the inductance of differential-mode inductors in the LC filter to modify a frequency response of the LC filter. In the LC filter, differential-mode inductors further comprise identical multiple-winding inductors, and the input signal, which biases the plurality of differential-mode inductors, includes a DC signal or a combination of DC and AC signals. A corner-frequency of the LC filter is adjusted and approximated as: fc=1/(2×pi×sqrt(L×C)), where fc is the corner-frequency, L is a composite value of inductance, and C is a composite value of capacitance.