Tunable Lenticular Screen for HDR Contrast Control

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Solution Overview

Problem

Current projector systems face difficulties in replicating High Dynamic Range (HDR) content due to the monochromatic nature of projection screens, which limits their ability to control luminosity and pixel-based contrast effectively.

Innovation Solution

A projection screen assembly featuring a substrate with a layer of meta-material, including piezoelectric and electrochromic elements, allows for individual pixel-level grayscale adjustment and light reflection control, enabled by a controller that adjusts the configuration of movable elements to reflect light from a projector while deflecting ambient light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a traditional monochromatic projection screen is used, then the device complexity is low, but the ability to control luminosity and pixel-based contrast is insufficient

Engineering Contradiction:
Improveluminosity controlVSAvoidscreen structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The projection screen is divided into individually controllable elements arranged in an array, where each element can independently adjust its light-reflecting properties. This segmentation enables pixel-level control of luminosity and contrast, allowing different regions of the screen to display different brightness levels simultaneously, thus resolving the contradiction between simple structure and advanced luminosity control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The projection screen incorporates movable elements that can dynamically change their configuration and orientation. These elements can be actuated to adjust the screen's light-reflecting properties in real-time, enabling dynamic control of luminosity and contrast ratios. This dynamic capability allows the screen to adapt to different viewing conditions and content requirements while maintaining a relatively simple base structure.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If individually movable elements are added to control light reflection, then pixel-level contrast control is improved, but the ease of manufacture decreases

Engineering Contradiction:
Improvepixel-level grayscale controlVSAvoidscreen assembly fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent utilizes elements whose optical properties can be changed by adjusting physical parameters such as orientation angle and position. By controlling these parameters, the screen achieves precise pixel-level grayscale control without requiring complex manufacturing processes. The movable elements are designed to provide discrete, controllable states that correspond to different gray levels, simplifying both manufacturing and control.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If the screen reflects ambient light, then the brightness is increased, but the contrast ratio deteriorates

Engineering Contradiction:
Improvescreen brightnessVSAvoidcontrast ratio
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The projection screen employs elements with directionally selective light-reflecting properties, where each element can be oriented to reflect light preferentially in specific directions. This local quality control allows the screen to reflect projector light toward the intended viewing area while deflecting ambient light from other directions. The anisotropic reflection characteristics enable simultaneous optimization of brightness and contrast ratio by controlling the angular distribution of reflected light.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the ability to deliver HDR content by dynamically controlling light reflectance at the pixel level, improving contrast ratios and luminosity, thereby overcoming the limitations of traditional projection screens.

Implementation Method 1

the layer of meta-material includes piezoelectric elements

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

the layer of meta-material includes liquid crystals

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 3

the layer of meta-material includes electrochromic elements

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 4

control reflectance of light from the projector while simultaneously deflecting ambient light

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10186178B2Tunable lenticular screen to control luminosity and pixel-based contrast
Publication Date: 2019.01.22 SONY GROUP CORP
  • US10186178B2 patent drawing
  • US10186178B2 patent drawing
  • US10186178B2 patent drawing

AI summary

Meta-material with individually-addressable elements is applied to a video projector screen to dynamically control light reflectance and grayscale. Example meta-material includes piezo electric elements, liquid crystal elements, and electrochromic elements. Methods of calibrating the screen with meta-material are disclosed. In one embodiment the screen is adjustable pixel by pixel. In another embodiment the screen is adjust by multi-pixel spans per line of meta-material. A camera may be used to provide feedback to the alignment system to make corrective adjustments to the screen.