Tunable Light Source Optical Fiber Alignment Interferometry

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Solution Overview

Problem

Existing optical fiber alignment systems for photonic devices are imprecise and labor-intensive, often obstructed by camera fixtures and require pre-adjustment of fiber positions, which hampers accurate alignment and testing.

Innovation Solution

A system utilizing a tunable light source, interferometer, and optical analysis processing circuit to project measurement and reference beams through optical fibers, detecting interference and generating control signals for precise alignment and performing FFT on beat signals to determine device characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a camera is used for optical fiber alignment, then alignment can be performed, but the alignment precision is insufficient and fixtures occlude line of sight

Engineering Contradiction:
Improvealignment precisionVSAvoidline of sight occlusion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces camera-based optical alignment with an interferometric measurement system that uses light interference patterns to determine fiber positions and alignment status, eliminating the need for camera line of sight and achieving higher precision through wavelength-scale measurements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an interferometer as an intermediary measurement device that uses reference beams and measurement beams to indirectly detect fiber alignment status through interference patterns, bypassing the direct line of sight requirement of cameras

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a contact or proximity sensor is used for optical fiber alignment, then alignment can be performed, but pre-adjustment of relative positions is required which is labor intensive

Engineering Contradiction:
Improvealignment precisionVSAvoidoperation complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The interferometric system automatically measures fiber positions and calculates alignment status without requiring manual pre-adjustment, with the processing circuitry autonomously determining when optimal alignment is achieved based on interference pattern analysis

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system provides real-time feedback through interference patterns that indicate alignment status, allowing automated adjustment mechanisms to iteratively optimize fiber positioning without manual intervention

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If traditional alignment systems are used, then alignment can be performed, but the systems are imprecise and labor intensive

Engineering Contradiction:
Improvealignment accuracyVSAvoidalignment efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent replaces mechanical alignment methods with optical interferometry that achieves micrometer and sub-micrometer precision through wavelength-based measurements, dramatically improving both accuracy and automation capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system measures alignment status by detecting changes in optical path length and interference pattern parameters rather than direct mechanical position measurement, enabling higher precision through optical phase detection

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise alignment of optical fibers and effective testing of photonic devices by improving alignment accuracy and reducing labor intensity through automated adjustment and characterization of device characteristics.

Implementation Method 1

detect, via the detector, an interference beam from the second optical fiber based on the measurement beam

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS11486792B2Tunable light source for optical fiber proximity and testing
Publication Date: 2022.11.01 SANTEC HLDG CORP
  • US11486792B2 patent drawing
  • US11486792B2 patent drawing
  • US11486792B2 patent drawing

AI summary

Systems and methods for alignment and testing of a photonic device include a light source, an interferometer, a detector, and a processing circuit. The processing circuit may generate control signal(s) for the light source to project a beam through the interferometer to a device under testing (DUT). The interferometer may receive an interference beam from an optical fiber of the DUT. The processing circuit may align optical fiber(s) for the DUT, determine one or more characteristics for the DUT, and so forth based on the interference beam and a reference beam generated by the interferometer.