Electrically Tunable Optical Element for Projection Apparatus

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Solution Overview

Problem

Existing projection apparatuses face challenges in achieving lower costs, longer service life, and faster switching times while generating high-quality images efficiently.

Innovation Solution

A projection apparatus comprising a light source with semiconductor chips, an optical element with independently controllable pixels that convert initial spectral distributions into final distributions, and a projection surface, where the optical element uses transmission or reflective elements with electrically tunable properties to achieve desired spectral distributions without mechanically movable parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional projection apparatuses with mechanically movable parts are used, then image generation is achieved, but switching times are slow and reliability is reduced

Engineering Contradiction:
Improveservice lifeVSAvoidmechanically movable parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanically movable parts (such as moving mirrors or shutters) with electrically controllable elements that have no moving components. This substitution eliminates mechanical wear and failure points, significantly improving reliability and service life while maintaining the ability to control light paths for image generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs electrically tunable elements that can dynamically change their optical properties (such as transmission or reflection characteristics) without mechanical movement. This allows for fast switching between different states (on/off, different wavelengths) achieving high frame rates while eliminating the mechanical complexity associated with traditional dynamic control mechanisms.

Inventive Principle:
Principle #15Dynamics

2Speed

If conventional projection apparatuses are used, then images are generated, but switching times are slow

Engineering Contradiction:
Improveswitching timesVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

By replacing mechanical switching mechanisms with electrically controlled elements, the system achieves much faster switching times. Electrical control can respond in microseconds or nanoseconds compared to the mechanical response times of moving parts, dramatically improving frame rates and switching speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes elements whose optical parameters (transmission, reflection, absorption) can be electrically tuned. By changing electrical parameters (voltage, current) rather than mechanical parameters (position, orientation), the system achieves rapid modulation of light properties essential for high-speed image generation and color control.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional projection apparatuses are used, then images are generated, but costs are higher

Engineering Contradiction:
ImprovecostsVSAvoidservice life
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The elimination of mechanically movable parts not only improves reliability but also simplifies manufacturing. Electrically controllable elements can be fabricated using standard semiconductor and thin-film technologies, reducing assembly complexity and production costs compared to precision mechanical components that require specialized manufacturing and alignment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If conventional projection apparatuses are used, then images are generated, but frame rates are limited

Engineering Contradiction:
Improveframe ratesVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs dynamically controllable elements that can rapidly switch between different optical states. This dynamic control without mechanical movement enables high frame rates by allowing each pixel or optical element to be independently and rapidly modulated, achieving smooth high-speed image generation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The optical element is divided into a matrix of independently controllable pixels or regions. This segmentation allows parallel control of multiple elements, enabling high frame rates through simultaneous modulation of many pixels rather than sequential scanning, thereby increasing overall productivity and frame rate capability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables reduced system complexity, increased reliability, and higher frame rates, allowing for efficient image generation with improved color impression and longer apparatus lifespan at lower costs.

Implementation Method 1

the pixels of the optical element are each configured to convert light with an initial spectral distribution into light with a predetermined final spectral distribution that differs from the initial spectral distribution

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Implementation Method 2

the light absorbing elements counteract optical crosstalk between the pixels

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11863914B2Projection apparatus and method for generating an image by means of a projection apparatus
Publication Date: 2024.01.02 OSRAM OPTO SEMICON GMBH & CO OHG
  • US11863914B2 patent drawing
  • US11863914B2 patent drawing
  • US11863914B2 patent drawing

AI summary

A projection apparatus includes a light source for emitting light with an initial spectral distribution, an optical element, and a projection surface. The optical element is arranged in a beam path of light emitted from the light source between the light source and the projection surface. The optical element includes a number of pixels. The pixels of the optical element are each configured to convert light with the initial spectral distribution into light with a predetermined final spectral distribution different from the initial spectral distribution.