Tunable 2D Polymer Nanosheets via Cosolvent Morphology Control

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Solution Overview

Problem

The challenge lies in controlling the crystallization and forming precise shapes and sizes of 2D nanosheets from simple homopolymers, particularly conjugated ones, as previous methods faced difficulties due to kinetically trapped processes leading to multistacked structures and lack of solubility.

Innovation Solution

A homopolymer with bulky triisopropylsilyl (TIPS) side chains is designed, and through living polymerization using the third-generation Grubbs catalyst, well-defined monolayers of square nanosheets are formed by heating and aging in dichloromethane, with the addition of THF or chloroform as cosolvents allowing precise control of shape and aspect ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If homopolymer crystallization is controlled to form 2D nanosheets, then shape precision and size control are improved, but solubility and processing ease deteriorate

Engineering Contradiction:
Improveshape precisionVSAvoidsolubility
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by introducing bulky triisopropylsilyl (TIPS) side chains at specific positions on the fluorene backbone. These side chains are strategically placed to provide solubility without disrupting the crystalline core formation, enabling both shape precision and ease of manufacture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite structure with a crystalline fluorene core and soluble TIPS side chains. This composite architecture allows the core to self-assemble into precise 2D nanosheets while the side chains ensure solubility and processability in common solvents.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If homopolymer crystallization is controlled to form 2D nanosheets, then size control is improved, but multistacked structures and structural uniformity worsen due to kinetically trapped processes

Engineering Contradiction:
Improvesize controlVSAvoidstructural uniformity
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent employs parameter changes by systematically varying side chain length, bulkiness, and positioning to optimize the balance between crystallization drive and solubility. This control over molecular parameters prevents kinetically trapped multistacked structures and achieves uniform monolayer nanosheets with precise size control.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If simple homopolymer structure is used, then ease of manufacture is improved, but ability to control crystallization and shape precision deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidcrystallization control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by introducing bulky triisopropylsilyl (TIPS) side chains at specific positions on the fluorene backbone. These side chains are strategically placed to provide solubility without disrupting the crystalline core formation, enabling both shape precision and ease of manufacture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in uniform 2D nanosheets with narrow length and area dispersities, enabling the formation of square and rectangular shapes with controlled aspect ratios, exhibiting fluorescent and semiconducting properties suitable for optoelectronic applications.

Implementation Method 1

controlling the crystallization of the core-forming homopolymer

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 2

bottom-up self-assembly of block copolymers

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 3

living polymerization using the third-generation Grubbs catalyst

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 4

heating and aging the reaction solution to obtain a polymer nanosheet

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 5

heating and aging the reaction solution

Methodology Applied
Scientific EffectAging:

Data Source

PatentUS11572426B22-dimensional polymer nanosheets and method for morphologically tunable preparing the same
Publication Date: 2023.02.07 SEOUL NATIONAL UNIVERSITY R&DB FOUNDATION
  • US11572426B2 patent drawing
  • US11572426B2 patent drawing
  • US11572426B2 patent drawing

AI summary

The present disclosure relates to a 2-dimensional polymer nanosheet, a device including the nanosheet and a method of morphologically tunable preparing the nanosheet. Two-dimensional (2D) polymer nanosheets have been attracting immense attention owing to their potential applications in optical devices, membranes, and catalysis. A new crystalline polyacetylene is described that contains fluorenes and triisopropylsilyl side chains, which could self-assemble into sharp-edged 5-nm-thick square nanosheets with a narrow length dispersity of 1.01, by simple heating and aging in dichloromethane (DCM). The addition of tetrahydrofuran (THF) or chloroform to the heated polymer solution in DCM changed the morphology from square to rectangle. The aspect ratios increased linearly, from 1.0 to 10.6, according to the amount of THF or chloroform added, while maintaining narrow length dispersities less than 1.06. These unique fluorescent semiconducting nanosheets with tunable shapes exhibit high potential for optoelectronic applications.