Tunable Resonant Filters with Aperiodic Gratings

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Solution Overview

Problem

Conventional optical filters face challenges such as adhesion difficulties, material losses, and delamination under thermal expansion and high-power laser irradiation, particularly in achieving rectangular spectra with steep drop-offs and low sidebands while maintaining high efficiency.

Innovation Solution

The development of tunable resonant filters with spatially inhomogeneous films and aperiodic gratings, which include a resonant grating layer, a sublayer, and a waveguide layer, allowing for concurrent tuning of central wavelengths and sidebands, achieving high reflectance and low adjacent band reflectance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional multilayer dielectric thin films are used to create spectral attributes, then filtering performance can be achieved, but adhesion difficulties and delamination failures occur under thermal expansion and high-power laser irradiation

Engineering Contradiction:
Improvefilter stability under thermal and laser stressVSAvoidadhesion difficulty in multilayer stacking
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the filtering function from conventional multilayer dielectric stacks and implements it using a single-layer resonant grating structure. This eliminates the adhesion problems between multiple layers while maintaining spectral filtering capabilities through resonant effects at specific wavelengths

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses composite material structures combining metal gratings with dielectric layers to achieve both mechanical stability under thermal and laser stress while maintaining optical filtering performance. The composite structure provides adhesion robustness that pure dielectric multilayers lack

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If a large number of layers (10-100) are used to create required spectral attributes, then filtering performance improves, but manufacturing complexity and material losses increase

Engineering Contradiction:
Improvespectral attribute controlVSAvoidnumber of layers
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential filtering function from complex multilayer stacks and implements it using a simplified single-layer resonant grating structure. This reduces device complexity from 10-100 layers to a single functional layer while maintaining spectral control through resonant effects

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the operational principle from conventional multilayer interference to resonant grating effects, utilizing parameters such as grating period, depth, and fill factor to control spectral attributes. This parameter transformation enables spectral control with fewer layers

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional thin-film filters are used, then spectral filtering can be achieved, but losses are inherently associated with multilayered arrangements

Engineering Contradiction:
Improvefiltering efficiencyVSAvoidmaterial losses in multilayer stacks
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent extracts the filtering function from loss-prone multilayer dielectric stacks and implements it using a resonant grating structure that achieves spectral control through resonance rather than multiple reflections. This reduces inherent material losses associated with conventional multilayer arrangements

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These filters provide efficient spectral filtering across wide frequency bands with high peak reflectance and low sideband reflectance, suitable for various optical applications, including the long-wave infrared region, while minimizing material usage and reducing manufacturing complexities.

Implementation Method 1

guided-mode resonance (GMR) filters can render a desired spectral response through particular design elements via their structural parameters

Methodology Applied
Scientific EffectGuided-mode resonance: Resonance

Implementation Method 2

These optical devices operate on the basis of multiple reflections that occur between the interfaces incorporated into a layered stack that make up the optical device

Methodology Applied
Scientific EffectMultiple reflections: Reflection

Data Source

PatentUS20220171105A1Resonant filters having simultaneously tuned central wavelengths and sidebands
Publication Date: 2022.06.02 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US20220171105A1 patent drawing
  • US20220171105A1 patent drawing
  • US20220171105A1 patent drawing

AI summary

A tunable optical filter comprises a resonant grating layer having an aperiodic pattern, an optional sublayer, a waveguide layer, and a substrate layer, wherein at least one of the waveguide layer and the sublayer, when present is inhomogenous. In some instances, the optional sublayer and/or the waveguide layer may comprise a thickness gradient. Incident light may be filtered and/or reflected by an optical filter, for instance a band of incident electromagnetic radiation has 90% or greater transmittance or reflectance and adjacent bands of incident electromagnetic radiation have 10% or less transmittance or reflectance, respectively.