Tunable RF Absorber Structure With Thermal Vias for Antenna Isolation

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Solution Overview

Problem

Existing RF absorbing materials are limited in their ability to minimize energy transfer between antennas operating in the same frequency band due to their thickness-dependent frequency responses, which increases volume, weight, and thermal resistance, making it difficult to cool internal heat sources effectively.

Innovation Solution

A tunable RF absorber structure comprising multiple layers of RF lossy material with conductive or resistive pads arranged in a planar array, allowing for frequency and angle tuning, and incorporating thermal vias for enhanced thermal conductivity, thereby improving RF absorption and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If thicker RF absorbing materials are used to absorb lower frequency RF energy, then RF absorption performance is improved, but volume and weight increase

Engineering Contradiction:
ImproveRF energy absorptionVSAvoidvolume
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent changes the fundamental parameter of RF absorption from thickness-dependent to pattern-dependent. By using conductive pads arranged in specific geometric patterns (grids, arrays, or irregular configurations) on a substrate, the absorber achieves frequency-selective absorption without relying on material thickness. The pad dimensions, spacing, and arrangement determine the resonant frequencies absorbed, enabling thin-profile designs that maintain effective RF absorption performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure combining conductive materials (for the pads) with dielectric or magnetic substrate materials. This composite approach allows the thin pad structure to interact with RF fields in a manner that provides effective absorption at specific frequencies without requiring thick layers of traditional lossy materials, thus reducing overall volume while maintaining absorption effectiveness.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If thicker RF absorbing materials are used to absorb lower frequency RF energy, then RF absorption performance is improved, but weight increases

Engineering Contradiction:
ImproveRF energy absorptionVSAvoidweight
Core Design Contradiction:
Loss of energyVSWeight of stationary object

Solution Approach 1:

The patent changes the fundamental parameter of RF absorption from thickness-dependent to pattern-dependent. By using conductive pads arranged in specific geometric patterns (grids, arrays, or irregular configurations) on a substrate, the absorber achieves frequency-selective absorption without relying on material thickness. The pad dimensions, spacing, and arrangement determine the resonant frequencies absorbed, enabling thin-profile designs that maintain effective RF absorption performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure combining conductive materials (for the pads) with dielectric or magnetic substrate materials. This composite approach allows the thin pad structure to interact with RF fields in a manner that provides effective absorption at specific frequencies without requiring thick layers of traditional lossy materials, thus reducing overall volume while maintaining absorption effectiveness.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If thicker RF absorbing materials are used, then RF absorption is improved, but thermal conductivity worsens

Engineering Contradiction:
ImproveRF energy absorptionVSAvoidthermal conductivity
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent segments the continuous thick RF absorbing material into discrete conductive pads separated by gaps or dielectric regions. This segmentation allows thermal vias or heat dissipation structures to be positioned between or beneath the pads, creating thermal conduction paths that do not interfere with the RF absorption function of the pads. Heat can be efficiently conducted away through the substrate and vias while the pads maintain their RF absorption performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The substrate and thermal vias act as intermediary structures between the conductive pads and the heat sink. These intermediaries provide dedicated thermal conduction paths that are spatially separated from the RF absorption function, allowing simultaneous optimization of both RF absorption and thermal management without compromise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces RF energy coupling between antennas while maintaining a thin profile and efficiently dissipating thermal energy, addressing the limitations of traditional RF absorbing materials in terms of volume, weight, and thermal management.

Implementation Method 1

The RF absorber is configured to absorb RF energy transmitted between the first RF source and the second RF source

Methodology Applied
Scientific EffectRF absorption: Absorption (EM radiation)

Implementation Method 2

a plurality of conductive or resistive pads arranged in a planar array between the first layer and the second layer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11784416B2Tunable radio frequency (RF) absorber and thermal heat spreader
Publication Date: 2023.10.10 RAYTHEON CO
  • US11784416B2 patent drawing
  • US11784416B2 patent drawing
  • US11784416B2 patent drawing

AI summary

An apparatus includes a first layer having an RF lossy material, a second layer having the RF lossy material, and a plurality of conductive or resistive pads arranged in a planar array between the first layer and the second layer. The apparatus may also include a plurality of thermal vias, where each thermal via may correspond to one of the pads, may extend through at least the first layer, and may be formed of a thermally-conductive material. Dimensions of each pad may be selected based on a desired resonant frequency band, and the desired resonant frequency band may be associated with RF energy transmitted by at least one RF source in proximity to the apparatus.