Tunable Signal Filters for High-Speed Vehicle Diagnostics

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Solution Overview

Problem

Existing vehicle electronic component diagnostics face challenges in maintaining signal integrity during high-speed signal transmission due to manufacturing tolerances, aging, and environmental interference, leading to inaccurate testing and potential on-road failures.

Innovation Solution

Implementing active tunable filters that dynamically adjust to target noise and harmonics, ensuring optimal signal integrity by integrating software-controlled filters on circuit boards to compensate for varying conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed filters are used in vehicle electronic components, then manufacturing is simpler, but signal integrity deteriorates under varying environmental conditions and aging

Engineering Contradiction:
Improvesignal integrityVSAvoidfilter complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a tunable filter with dynamically adjustable cutoff frequency that can be modified in real-time based on environmental conditions, signal frequency content, and component aging. This transforms the static filter into a dynamic system that adapts to changing conditions, resolving the contradiction between maintaining signal integrity and managing device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The filter's cutoff frequency parameter is made changeable through software control, allowing the system to optimize signal integrity by adjusting the frequency parameter in response to detected harmonics and environmental variations. This parameter flexibility resolves the contradiction by enabling adaptation without fundamental redesign.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high-speed signal transmission is implemented, then productivity increases, but signal integrity worsens due to harmonics and noise

Engineering Contradiction:
Improvesignal transmission speedVSAvoidsignal integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system continuously monitors the transmitted signal for harmonics and noise, then feeds this information back to adjust the filter's cutoff frequency in real-time. This feedback mechanism enables the filter to adapt to high-speed transmission conditions, maintaining signal integrity while supporting high productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The filter transitions from a static component to a dynamic system that adjusts its characteristics in real-time during high-speed signal transmission, resolving the contradiction between transmission speed and signal quality by adapting to the actual signal conditions.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If manufacturing tolerances are relaxed, then ease of manufacture improves, but measurement precision deteriorates in real-time diagnostics

Engineering Contradiction:
Improvecircuit board manufacturingVSAvoidsignal transmission accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The tunable filter compensates for manufacturing variations by allowing dynamic adjustment of the cutoff frequency parameter. This enables the system to maintain measurement precision despite relaxed manufacturing tolerances, as the filter can be tuned to match the actual signal characteristics of each circuit board.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances testing yields and prevents on-road failures by maintaining signal integrity across different circuit boards and environmental conditions, enabling real-time diagnostics and predictive maintenance.

Implementation Method 1

adjusting an active tunable filter to target the detected harmonics... filtering the transmit signal at the active tunable filter to filter out selected detected harmonics

Methodology Applied
Scientific EffectFilter (electronic): Filter (electronic)

Data Source

PatentUS12447978B2Tunable filters for signal integrity in real time diagnostics
Publication Date: 2025.10.21 GM CRUISE HOLDINGS LLC
  • US12447978B2 patent drawing
  • US12447978B2 patent drawing
  • US12447978B2 patent drawing

AI summary

Systems and methods for real time and predictive diagnostics of vehicle electronic components. Circuit boards and similar vehicle electronic devices have input/output speeds on the order of tens of gigahertz (GHz). Signal integrity can be affected when operating in real time while a high speed signal travels across circuit boards. To maintain signal integrity, hardware around high speed signals is designed to match impedance and transmission lengths. Additionally, differences can occur from circuit board to circuit board due to aging during vehicle operation, and tolerances in the manufacturing process. Systems and methods are provided herein to compensate for the tolerances in the manufacturing process. The real time and predictive diagnostics of vehicle electronic components provided herein can prevent on-road vehicle failures.