Tunable Sound Transmission Device for Motor Vehicles

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Solution Overview

Problem

Modern motor vehicles with smaller engines and lighter designs often have reduced engine sound levels, which can be obscured by other noises, making it desirable to enhance the transmission of engine sound to the passenger compartment while maintaining airflow isolation and allowing for user-tunable sound frequency and dampening.

Innovation Solution

A tunable sound transmission device with a flexible membrane to isolate airflow and a replaceable sound characterization device, such as polyurethane foam, to adjust the frequency spectrum and overall sound dampening level, allowing end-users to customize the engine sound experience without active electronic components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the sound transmission device transmits engine sound to the passenger compartment, then the engine sound amplitude level is improved, but airflow isolation is compromised allowing unfiltered air intake

Engineering Contradiction:
Improveengine sound transmissionVSAvoidunfiltered air intake
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The sound transmission device is segmented into distinct functional sections: a sound transmission tube for acoustic signal propagation, and a flexible diaphragm section for airflow isolation. This segmentation allows the device to simultaneously transmit engine sound while preventing unfiltered air intake, resolving the contradiction between sound transmission and airflow isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A flexible diaphragm is introduced as an intermediary element within the sound transmission tube. This diaphragm acts as a mediator that permits acoustic wave transmission while blocking airflow, thereby enabling sound transmission without compromising airflow isolation and preventing unfiltered air from entering the air intake tract.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If passive tuning devices (quarter wave tuner or resonator chamber) are added to the sound transmission tubing, then the transmitted sound spectrum can be tailored, but the device complexity increases

Engineering Contradiction:
Improvesound spectrum tuningVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent utilizes parameter changes in passive acoustic elements (quarter wave tuner length, resonator chamber volume) to achieve sound spectrum tuning. By adjusting these physical parameters, different frequency ranges can be amplified or attenuated, providing versatile sound customization without requiring complex active electronic systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs mechanical vibration principles through quarter wave tuners and resonator chambers to passively amplify or attenuate specific engine sound frequencies. These passive acoustic devices utilize resonance and standing wave phenomena to tailor the transmitted sound spectrum, achieving adaptability while maintaining relatively simple device architecture.

Inventive Principle:
Principle #18Mechanical vibration

3Object-affected harmful factors

If the sound transmission tube is extended into the vehicle interior, then the transmitted engine sound amplitude level is improved, but the device length increases

Engineering Contradiction:
Improveengine sound amplitude levelVSAvoidsound transmission tube length
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

The patent transitions the sound transmission path from a purely linear extension into the vehicle interior to a three-dimensional routing that may travel along the vehicle's firewall or other structural surfaces. This dimensional change allows the sound transmission tube to reach the passenger compartment while minimizing visual prominence and optimizing space utilization, effectively managing the length constraint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective transmission of engine sound with customizable frequency response and sound level, enhancing the driving experience by allowing users to personalize the sound characteristics without the need for complex active systems, while maintaining airflow isolation and preventing unfiltered air intake.

Implementation Method 1

A flexible membrane is positioned to sealably close off a portion of the transmission line thereby dividing the transmission line into two portions that are airflow isolated from each other

Methodology Applied
Scientific EffectFlexible membrane sealing:

Implementation Method 2

The membrane, thus installed, is operable to communicate sound between the portions while preventing airflow between the portions

Methodology Applied
Scientific EffectSound vibration transmission: Vibration

Implementation Method 3

The sound characterization device is configured and adapted to provide an intended frequency dependent sound attenuation characteristic and an overall sound dampening level for the sound transmission device

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Implementation Method 4

The sound characterization device is tunable by replacing the sound characterization device with another sound characterization device configured and adapted to provide at least a differing one of the transmitted sound spectral frequency response and desired overall sound dampening level

Methodology Applied
Scientific EffectSound frequency tuning: Resonance

Data Source

PatentUS8011469B2Tunable sound transmission device for a motor vehicle
Publication Date: 2011.09.06 MOLDTECS 01 2022 GMBH
  • US8011469B2 patent drawing
  • US8011469B2 patent drawing
  • US8011469B2 patent drawing

AI summary

A tunable sound transmission device for transmitting an engine rumble sound into an interior of a motor vehicle includes a transmission line having a first end in acoustic communication with an air intake tract of an engine. A flexible membrane is positioned to sealably close off a portion of the transmission line thereby dividing the transmission line into two portions that are airflow isolated from each other. A receptacle is arranged at the second end of the transmission line and a user changeable sound characterization device is replaceably installed into the receptacle. The sound characterization device is configured and adapted to provide an intended frequency dependent sound attenuation characteristic and an overall sound dampening level for the transmitted engine sound.