Phosphonic Acid Tungsten CMP Cleaning Composition

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Solution Overview

Problem

The existing cleaning agents for semiconductor substrates after chemical mechanical polishing (CMP) do not adequately inhibit the dissolution of tungsten-containing layers, leading to potential corrosion and reliability issues in semiconductor devices.

Innovation Solution

A surface treatment composition comprising a phosphonic acid compound with two or more nitrogen atoms and water, with a pH of 6 or less, is used to effectively inhibit the dissolution of tungsten layers by forming a stable complex with the tungsten surface, preventing hydration and corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a phosphonic acid-based cleaning composition with pH more than 6 and less than 7 is used to clean semiconductor substrate after CMP, then foreign materials (abrasive fine grains) can be removed, but the dissolution inhibition effect of tungsten layer is insufficient

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidtungsten layer dissolution inhibition
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the pH parameter from above 6 to 6 or less, and modifies the phosphonic acid compound structure to include two or more nitrogen atoms. This parameter change resolves the contradiction by achieving both effective foreign material removal and sufficient tungsten layer dissolution inhibition simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite cleaning composition containing phosphonic acid compound with two or more nitrogen atoms combined with specific additives. This composite approach enhances the dual functionality of removing foreign materials while effectively inhibiting tungsten layer dissolution.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If existing cleaning agents are used to remove foreign materials from semiconductor substrate, then cleaning is achieved, but corrosion of tungsten-containing layer occurs

Engineering Contradiction:
Improveforeign material removalVSAvoidcorrosion of tungsten layer
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent converts the potentially harmful dissolution effect on tungsten layer into a beneficial controlled process by using phosphonic acid compound with two or more nitrogen atoms at pH 6 or less. This composition selectively removes foreign materials while the phosphonic acid compound forms protective complexes with tungsten, converting the harmful corrosion into a controlled and beneficial surface treatment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition significantly reduces the etching rate of tungsten layers and maintains surface smoothness, effectively addressing the dissolution and corrosion issues while removing foreign materials from the semiconductor substrate.

Implementation Method 1

the above-described problems can be solved by using a composition for surface treatment including: a specific phosphonic acid compound; and water, and having a pH within a specific range

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

there was a problem that an effect of inhibiting corrosion (dissolution) of the tungsten layer was not sufficient

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10954479B2Composition for surface treatment and surface treatment method using the same
Publication Date: 2021.03.23 FUJIMI INCORPORATED
  • US10954479B2 patent drawing
  • US10954479B2 patent drawing

AI summary

The present invention relates to a composition for surface treatment including: a phosphonic acid compound containing two or more nitrogen atoms; and water, wherein the pH is 6 or less, and the composition for surface treatment is used for treating a surface of a polishing-completed object to be polished having a tungsten-containing layer. According to the present invention, there is provided a means capable of inhibiting dissolution of the tungsten-containing layer provided on a polishing-completed object to be polished when a surface treatment is performed.