Tungsten-Diamond Transmission Target for X-ray Power Density

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Solution Overview

Problem

Current x-ray sources face limitations in focal spot power density, which restricts image resolution and imaging speed, particularly in multi-pixel x-ray sources, due to inefficient heat management and thermal conductivity constraints, leading to restricted advancement in x-ray imaging technologies.

Innovation Solution

A multi-pixel x-ray source utilizing a tungsten-diamond transmission target configuration, where a thin tungsten layer is deposited on a diamond substrate, enhancing thermal conductivity and x-ray production efficiency, allowing for higher power density and improved heat dissipation, thereby increasing focal spot power density and imaging capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conventional x-ray target is used, then the structure is simple and easy to manufacture, but the thermal conductivity is insufficient leading to limited focal spot power density

Engineering Contradiction:
Improvefocal spot power densityVSAvoidtarget structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining tungsten (high atomic number for x-ray production) with diamond (high thermal conductivity for heat dissipation). This composite structure resolves the contradiction by achieving both high focal spot power density and effective heat management, while the modular design keeps manufacturing complexity manageable.

Inventive Principle:
Principle #40Composite materials

2Power

If a conventional reflection target is used, then the design is simple, but the x-ray fluence and power density are limited

Engineering Contradiction:
Improvepower densityVSAvoidmanufacturing complexity
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent inverts the conventional reflection target design by using a transmission target configuration where x-rays pass through the target rather than reflecting off it. This inversion enables higher power density and improved x-ray fluence while maintaining manufacturing feasibility through the thin-film composite structure.

Inventive Principle:
Principle #13The other way round (Inversion)

3Productivity

If higher power density is achieved, then imaging speed and resolution improve, but heat management becomes more difficult

Engineering Contradiction:
Improveimaging speedVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent introduces diamond as a thermal intermediary between the tungsten x-ray production layer and the heat sink. The diamond substrate acts as a heat transfer mediator, conducting heat away from the focal spot efficiently while allowing the tungsten layer to operate at high power density for improved imaging speed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tungsten-diamond transmission target design achieves a four-fold higher power density and 20% greater x-ray fluence compared to reflection targets, enabling faster imaging speeds and higher image resolution, overcoming the limitations of traditional x-ray sources.

Implementation Method 1

One of the predominant x-ray production processes is Bremsstrahlung interaction process, where radiation is given off by electrons as they are scattered by the strong electric field near high-Z (proton number) nuclei.

Methodology Applied
Scientific EffectBremsstrahlung interaction:

Implementation Method 2

enhancing thermal conductivity and x-ray production efficiency, allowing for higher power density and improved heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11289301B2Multi-pixel X-ray source with tungsten-diamond transmission target
Publication Date: 2022.03.29 WASHINGTON UNIV IN SAINT LOUIS
  • US11289301B2 patent drawing
  • US11289301B2 patent drawing
  • US11289301B2 patent drawing

AI summary

A multi-pixel x-ray source is provided. The x-ray source includes a plurality of transmission target assemblies. The transmission target assembly includes a tungsten target and a diamond substrate. The substrate includes a first transmission surface and a second transmission surface opposite first transmission surface. The substrate further includes a first side surface and a second side surface disposed between the first and second transmission surfaces. The target covers the first transmission surface of the substrate. The transmission target assembly further includes a base. The base surrounds the first and second side surfaces of substrate, exposing a collimator surface of the second transmission surface and the target. The transmission target assembly is configured to transmit x-ray generated by the target through the target and the substrate.