Weighted Iron Set With Tungsten Heel-Toe Mass Tuning
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional iron golf clubs exhibit varying performance characteristics due to differences in loft, launch angle, and center of gravity, leading to inconsistent ball trajectories and distances across different clubs in a set.
Innovation Solution
A set of golf clubs with club heads having specific lofts and incorporating tungsten weight members, particularly in the heel and toe, to optimize mass distribution and improve performance consistency, with each club having a distinct mass and tungsten content to enhance moment of inertia and center of gravity positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If tungsten weight members are added to club heads to increase mass and improve moment of inertia, then ball flight consistency and distance control are improved, but club head mass becomes uneven across different clubs in the set
Solution Approach 1:
Different club heads receive different quantities and/or positions of tungsten weight members based on their specific performance requirements. Long irons receive more tungsten at the toe to increase MOI and stabilize ball flight, while short irons receive less or different positioning to maintain appropriate weight balance and trajectory characteristics. This localized differentiation resolves the contradiction by allowing mass optimization for each club type while maintaining overall set consistency.
Solution Approach 2:
The patent varies multiple parameters of tungsten weight members including mass, position, shape, and distribution pattern across different club heads to achieve optimal performance for each loft angle. By changing these parameters systematically, the design achieves both improved ball flight consistency through enhanced MOI and maintained club head mass uniformity within acceptable tolerances across the set.
2Reliability
If tungsten weight members are positioned at heel and toe to maximize moment of inertia, then ball flight consistency is improved, but manufacturing complexity increases
Solution Approach 1:
The club head is segmented into multiple weight zones (heel, toe, and potentially mid-section) where tungsten weight members are independently positioned and secured. This segmentation allows each weight member to be optimized for its specific location and function while using standardized manufacturing processes for each component, reducing overall manufacturing complexity despite the multi-position requirement.
Solution Approach 2:
The club head combines traditional club head materials with tungsten weight members to create a composite structure. The tungsten members are integrated into the club head design through various manufacturing techniques such as insertion, attachment, or integrated casting, allowing complex weight distributions to be achieved while maintaining compatibility with existing manufacturing infrastructure and reducing overall complexity.
Data Source
AI summary
The present invention is direct to a set of golf clubs comprising long irons, mid-irons and short irons. The invention contemplates the use of titanium or steel for the main body portion and tungsten weight members coupled in a hollow cavity and a tungsten heel weight member coupled in a hosel cavity.


