Weighted Iron Set With Tungsten Heel-Toe Mass Tuning

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Solution Overview

Problem

Conventional iron golf clubs exhibit varying performance characteristics due to differences in loft, launch angle, and center of gravity, leading to inconsistent ball trajectories and distances across different clubs in a set.

Innovation Solution

A set of golf clubs with club heads having specific lofts and incorporating tungsten weight members, particularly in the heel and toe, to optimize mass distribution and improve performance consistency, with each club having a distinct mass and tungsten content to enhance moment of inertia and center of gravity positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tungsten weight members are added to club heads to increase mass and improve moment of inertia, then ball flight consistency and distance control are improved, but club head mass becomes uneven across different clubs in the set

Engineering Contradiction:
Improveball flight consistencyVSAvoidclub head mass uniformity
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

Different club heads receive different quantities and/or positions of tungsten weight members based on their specific performance requirements. Long irons receive more tungsten at the toe to increase MOI and stabilize ball flight, while short irons receive less or different positioning to maintain appropriate weight balance and trajectory characteristics. This localized differentiation resolves the contradiction by allowing mass optimization for each club type while maintaining overall set consistency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent varies multiple parameters of tungsten weight members including mass, position, shape, and distribution pattern across different club heads to achieve optimal performance for each loft angle. By changing these parameters systematically, the design achieves both improved ball flight consistency through enhanced MOI and maintained club head mass uniformity within acceptable tolerances across the set.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If tungsten weight members are positioned at heel and toe to maximize moment of inertia, then ball flight consistency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveball flight consistencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The club head is segmented into multiple weight zones (heel, toe, and potentially mid-section) where tungsten weight members are independently positioned and secured. This segmentation allows each weight member to be optimized for its specific location and function while using standardized manufacturing processes for each component, reducing overall manufacturing complexity despite the multi-position requirement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The club head combines traditional club head materials with tungsten weight members to create a composite structure. The tungsten members are integrated into the club head design through various manufacturing techniques such as insertion, attachment, or integrated casting, allowing complex weight distributions to be achieved while maintaining compatibility with existing manufacturing infrastructure and reducing overall complexity.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250325886A1Weighted iron set
Publication Date: 2025.10.23 ACUSHNET CO
  • US20250325886A1 patent drawing
  • US20250325886A1 patent drawing
  • US20250325886A1 patent drawing

AI summary

The present invention is direct to a set of golf clubs comprising long irons, mid-irons and short irons. The invention contemplates the use of titanium or steel for the main body portion and tungsten weight members coupled in a hollow cavity and a tungsten heel weight member coupled in a hosel cavity.