Nonaqueous Electrolyte Battery Tungsten Positive Electrode Low-Temperature Output

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Solution Overview

Problem

Lithium ion secondary batteries, as described in PTL 1, face insufficient output power at low temperatures.

Innovation Solution

A nonaqueous electrolyte secondary battery with a positive electrode containing tungsten and a phosphate compound, and a separator with higher oxidation resistance and a pore distribution peak sharpness index of 40 or more, allowing for the formation of a low-resistance surface film on the negative electrode, thereby improving low-temperature output characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a positive electrode containing tungsten and phosphate compound is used to improve low-temperature output characteristics, then low-temperature output characteristics are improved, but heat generation at overcharging may increase

Engineering Contradiction:
Improvelow-temperature output characteristicsVSAvoidheat generation at overcharging
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating a covering layer with specific composition (tungsten, phosphate compound, and oxide) on the positive electrode surface. This localized modification provides different functional properties: the covering layer promotes tungsten dissolution at low temperatures to improve output characteristics, while the oxide component (particularly W6+ with high oxidation resistance) suppresses heat generation during overcharging by resisting oxidation reactions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining multiple components in the covering layer: tungsten (for dissolution and low-temperature performance), phosphate compound (for structural stability), and oxide containing W6+, Mo6+, or Zr4+ (for oxidation resistance). This composite structure allows the positive electrode to simultaneously achieve improved low-temperature output characteristics and suppressed heat generation during overcharging.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a separator with higher oxidation resistance than polyethylene is used to prevent oxidation, then oxidation resistance is improved, but low-temperature output characteristics may deteriorate

Engineering Contradiction:
Improveoxidation resistance of separatorVSAvoidlow-temperature output characteristics
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies parameter changes by optimizing the pore distribution characteristics of the separator. By controlling the pore distribution peak sharpness index to be 40 or more in the 0.01-10 μm range, the separator achieves optimal balance between oxidation resistance and low-temperature performance. This parameter optimization allows sufficient ion transport at low temperatures while maintaining high oxidation resistance through the material composition (polypropylene or aramid).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery exhibits improved low-temperature output characteristics by inhibiting the increase in negative electrode resistance, ensuring effective film formation and maintaining performance in cold environments.

Implementation Method 1

changing the rate of dissolution of tungsten in a nonaqueous electrolyte with a positive electrode containing tungsten and a phosphate compound

Methodology Applied
Scientific EffectDissolution:

Implementation Method 2

formation of a good (low-resistance) surface film containing tungsten originating from the positive electrode on a negative electrode

Methodology Applied
Scientific EffectFilm formation: Deposition (physical)

Implementation Method 3

the separator contains a material having higher oxidation resistance than a polyethylene

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Implementation Method 4

the separator contains a material having higher oxidation resistance than a polyethylene and has a pore distribution peak sharpness index of 40 or more in the range of 0.01 μm to 10 μm

Methodology Applied
Scientific EffectIon transport through porous medium: Porosity

Data Source

PatentUS10374205B2Nonaqueous electrolyte secondary battery
Publication Date: 2019.08.06 PANASONIC ENERGY CO LTD
  • US10374205B2 patent drawing
  • US10374205B2 patent drawing
  • US10374205B2 patent drawing

AI summary

It is an object of the present invention to improve the low-temperature output characteristics of a nonaqueous electrolyte secondary battery. A nonaqueous electrolyte secondary battery according to an embodiment includes an electrode assembly having a structure in which a positive electrode and a negative electrode are stacked with a porous separator provided therebetween. The positive electrode contains tungsten and a phosphate compound. The separator contains a material having higher oxidation resistance than a polyethylene and has a pore distribution peak sharpness index of 40 or more in the range of 0.01 μm to 10 μm as calculated using formula 1: formula 1: pore distribution peak sharpness index=(peak value of Log differential pore volume)/(difference between maximum pore size and minimum pore size at position corresponding to ½ peak value of Log differential pore volume).