Nonaqueous Battery Electrolyte with Tungsten-Silicon Coating

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Solution Overview

Problem

Nonaqueous electrolyte secondary batteries using lithium transition metal oxides with tungsten as a positive electrode active material face challenges in achieving good low-temperature regeneration characteristics due to the elution of tungsten and formation of high-resistance coating films on the negative electrode.

Innovation Solution

Incorporating silicon into the lithium transition metal oxide to suppress tungsten elution and form a low-resistance coating film containing both tungsten and silicon on the negative electrode, with a molar ratio of tungsten to silicon on the surface of the carbon material being 2 times or less, thereby improving low-temperature regeneration characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a lithium transition metal oxide containing W is used as a positive electrode active material, then output characteristics are improved, but low-temperature regeneration characteristics deteriorate due to W elution and formation of high-resistance coating films on the negative electrode

Engineering Contradiction:
Improveoutput characteristicsVSAvoidlow-temperature regeneration characteristics
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

Si acts as an intermediary substance that mediates between the W-containing positive electrode material and the carbon negative electrode. The Si adheres to the carbon material surface along with W, forming a composite coating film where Si prevents W from forming high-resistance compounds, thereby maintaining low resistance while allowing W to provide its output-enhancing effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite coating film on the negative electrode surface containing both W and Si, with a controlled molar ratio (W/Si ≤ 2). This composite material combines the beneficial effects of W (improved output characteristics) with the protective effects of Si (prevention of high-resistance film formation), resolving the contradiction between power and low-temperature regeneration characteristics

Inventive Principle:
Principle #40Composite materials

2Power

If W is present on the negative electrode surface, then output characteristics are enhanced, but resistance increases due to formation of high-resistance coating films, deteriorating low-temperature regeneration characteristics

Engineering Contradiction:
Improveoutput characteristicsVSAvoidresistance of coating film
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

Si serves as a protective intermediary on the negative electrode surface, forming a low-resistance coating that prevents W from forming high-resistance compounds. The Si coating maintains electrical conductivity while allowing W to remain present for its beneficial effects on output characteristics

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the compositional parameters of the coating film by controlling the molar ratio of W to Si (W/Si ≤ 2). By adjusting this parameter, the film's resistance is optimized to be low, while still maintaining sufficient W content to provide enhanced output characteristics

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The addition of silicon to the lithium transition metal oxide effectively enhances the low-temperature regeneration characteristics of the battery by forming a low-resistance coating film, which improves the battery's performance and retention rate.

Implementation Method 1

W and Si adhering to the carbon material

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

the amount of W adhering to the surface of the carbon material is 2 times or less in terms of a molar ratio to the amount of Si adhering to the surface of the carbon material... form a low-resistance coating film

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11430983B2Nonaqueous electrolyte secondary battery
Publication Date: 2022.08.30 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11430983B2 patent drawing

AI summary

A nonaqueous electrolyte secondary battery includes a positive electrode containing a lithium transition metal oxide as a positive electrode active material, a negative electrode containing a carbon material as a negative electrode active material, and a nonaqueous electrolyte. The lithium transition metal oxide contains W and Si, and W and Si adhere to the surface of the carbon material constituting the negative electrode active material. The amount of W adhering to the surface of the carbon material is 2 times or less in terms of a molar ratio to the amount of Si adhering to the surface of the carbon material.