Turbidity Sensor with Back-Reflection Optical Path

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing turbidity sensors are complex, cost-intensive, and difficult to manufacture, especially when measuring multiple scattered light angles, due to the need for optical windows and active components on both sides of the measuring chamber.

Innovation Solution

A sensor arrangement that uses a reflection element in contact with the medium to back-reflect transmission light, preserving the scattering angle and allowing scattered light to reach the receiver twice, combined with solid angle filters to ensure only light at the measurement angle is detected, improving sensitivity and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical windows and active components are placed on both sides of the measuring chamber to enable scattered light measurement, then measurement precision is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveturbidity measurement precisionVSAvoidsensor assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the functions of transmission light entry and reception light exit through a single optical window. The reflection element is positioned such that both the incident transmission light and the scattered reception light pass through the same window, eliminating the need for separate windows on opposite sides of the measuring chamber. This merging of optical paths reduces structural complexity while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single optical window serves multiple functions: it transmits the incident light into the measuring chamber and simultaneously transmits the scattered reception light to the receiver. This multi-functional design reduces the number of components needed while maintaining the integrity of the optical measurement path.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple scattered light angles are measured using a single sensor, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvemulti-angle measurement capabilityVSAvoidsensor assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a rotatable sensor assembly that can dynamically adjust its measurement angle. The entire sensor unit can be rotated to measure scattered light at different angles (e.g., 90°, 135°, 180°) using the same physical components. This dynamic adjustment capability provides multi-angle measurement versatility without requiring multiple fixed sensors, thereby avoiding increased device complexity.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If optical components are placed on both sides of the measuring chamber, then measurement sensitivity is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveturbidity detection sensitivityVSAvoidsensor manufacturing simplicity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the optical entry and exit paths through a single window, significantly simplifying the manufacturing process. Instead of requiring precise alignment and sealing of two separate windows on opposite sides of the chamber, the design requires only one window installation, reducing manufacturing steps and potential leakage points while maintaining optical measurement sensitivity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a more sensitive, flexible, and cost-effective turbidity sensor that can measure multiple angles effectively, with improved light yield and simpler construction, suitable for various applications including drinking water and waste water monitoring.

Implementation Method 1

Any light striking particles suspended in a liquid is scattered. The intensity of this light scattering is used in optical turbidity measurement as a direct measure for the determination of turbidity.

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

reception light is back reflected at a reflection element... the angle is preserved due to the law of reflection (angle of incidence equals angle of reflection)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10094775B2Sensor arrangement for determining turbidity
Publication Date: 2018.10.09 ENDRESS HAUSER CONDUCTA GMBH CO KG
  • US10094775B2 patent drawing
  • US10094775B2 patent drawing
  • US10094775B2 patent drawing

AI summary

The present disclosure relates to a sensor arrangement for determining the turbidity of a liquid medium. The sensor arrangement includes a sensor section with at least one light source for sending transmission light into a measuring chamber, and at least one receiver associated with the light source for receiving reception light from the measuring chamber, wherein the transmission light is converted into the reception light in the measuring chamber by the medium by means of scattering at a measurement angle, and the reception light received by the receiver is a measure of the turbidity. The reception light is back reflected at a reflection element in contact with the medium, whereby an optical path from the light source through the measuring chamber to the reflection element and from the reflection element through the measuring chamber to the receiver results.