Turbine Bucket Fixture Segmentation for Axial Fixing
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Solution Overview
Problem
The existing axial entry type bucket fixtures for steam turbines have complex configurations, leading to increased installation time, manufacturing costs, and safety risks due to potential separation of buckets during turbine operation, especially under vibrations.
Innovation Solution
A fixture system for turbine buckets includes dovetail grooves on a rotor wheel, insertion grooves on platforms, and fixtures that engage to securely position and fix buckets, with an auxiliary fixture for caulking to prevent separation, allowing for efficient and stable assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the existing axial entry type uses a complex axial fixture configuration, then the bucket can be fixed in the axial direction, but the manufacturing costs and installation time are increased
Solution Approach 1:
The fixture system is divided into multiple simple components: a fixture body, a positioning member inserted into the first insertion groove, and a securing member inserted into the second insertion groove. This segmentation replaces the complex single-piece fixture with multiple simple elements that collectively achieve the same fixing function while reducing manufacturing complexity and cost.
Solution Approach 2:
The positioning member and securing member are nested within the fixture body structure. The positioning member fits into the first insertion groove of the bucket, while the securing member fits into the second insertion groove, creating a nested arrangement that simplifies the overall fixture configuration while maintaining reliable axial fixing.
2Reliability
If the existing axial entry type uses a complex axial fixture configuration, then the bucket can be fixed in the axial direction, but the installation time is increased
Solution Approach 1:
The fixture system is divided into multiple simple components: a fixture body, a positioning member inserted into the first insertion groove, and a securing member inserted into the second insertion groove. This segmentation replaces the complex single-piece fixture with multiple simple elements that collectively achieve the same fixing function while reducing manufacturing complexity and cost.
Solution Approach 2:
The positioning member is pre-positioned in the first insertion groove to establish correct alignment before the bucket is fully installed. This preliminary positioning action simplifies the subsequent securing operation, reducing overall installation time while maintaining fixing reliability.
3Reliability
If the axial fixture has a complicated configuration, then the bucket can be fixed, but the manufacturing costs are increased
Solution Approach 1:
The fixture system is divided into multiple simple components: a fixture body, a positioning member inserted into the first insertion groove, and a securing member inserted into the second insertion groove. This segmentation replaces the complex single-piece fixture with multiple simple elements that collectively achieve the same fixing function while reducing manufacturing complexity and cost.
Solution Approach 2:
The positioning member and securing member are designed as simple, inexpensive components that can be easily manufactured and replaced if necessary. This approach reduces manufacturing costs compared to a complex, expensive axial fixture, while still achieving reliable bucket fixing through the combined action of multiple simple elements.
4Reliability
If the axial fixture has a complicated configuration, then the bucket can be fixed, but the manufacturing costs are increased
Solution Approach 1:
The fixture system is divided into multiple simple components: a fixture body, a positioning member inserted into the first insertion groove, and a securing member inserted into the second insertion groove. This segmentation replaces the complex single-piece fixture with multiple simple elements that collectively achieve the same fixing function while reducing manufacturing complexity and cost.
Solution Approach 2:
The positioning member and securing member are nested within the fixture body structure. The positioning member fits into the first insertion groove of the bucket, while the securing member fits into the second insertion groove, creating a nested arrangement that simplifies the overall fixture configuration while maintaining reliable axial fixing.
5Reliability
If the axial fixture is used, then the bucket can be fixed in the axial direction, but the bucket may still separate due to vibrations during turbine operation
Solution Approach 1:
The fixture system is divided into multiple simple components: a fixture body, a positioning member inserted into the first insertion groove, and a securing member inserted into the second insertion groove. This segmentation replaces the complex single-piece fixture with multiple simple elements that collectively achieve the same fixing function while reducing manufacturing complexity and cost.
Solution Approach 2:
The positioning member is pre-positioned in the first insertion groove to establish correct alignment before the bucket is fully installed. This preliminary positioning action simplifies the subsequent securing operation, reducing overall installation time while maintaining fixing reliability.
6Device complexity
If a simple fixture configuration is used, then the manufacturing cost and installation time are reduced, but the bucket may not be firmly fixed and may separate during operation
Solution Approach 1:
The fixture system is divided into multiple simple components: a fixture body, a positioning member inserted into the first insertion groove, and a securing member inserted into the second insertion groove. This segmentation replaces the complex single-piece fixture with multiple simple elements that collectively achieve the same fixing function while reducing manufacturing complexity and cost.
Solution Approach 2:
The positioning member and securing member are nested within the fixture body structure. The positioning member fits into the first insertion groove of the bucket, while the securing member fits into the second insertion groove, creating a nested arrangement that simplifies the overall fixture configuration while maintaining reliable axial fixing.
Data Source
AI summary
Disclosed herein is a fixture for a bucket for a turbine blade. The fixture includes a rotor wheel that includes a plurality of dovetail grooves. A platform seat is formed between the dovetail grooves and provided with a first insertion groove in a circumferential direction. A bucket includes a platform that inserts into one of the dovetail grooves. A base platform disposed on an upper surface of the platform includes a second insertion groove at a position facing the first insertion groove.


