Gas Turbine Bypass Door for Gate Operation

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Solution Overview

Problem

Current gas turbine engines face challenges in operating efficiently at airport gates due to the large fan size, which requires auxiliary power units for starting, and lack flexibility in propulsion systems.

Innovation Solution

A gas turbine engine design featuring a core engine with a movable bypass door that redirects gases away from the fan rotor turbine, allowing for operation in airport gate mode and enabling the engine to generate electricity, with offset rotational axes and a manifold distributing gases across dual fan rotors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a large fan is used to deliver high volume air through the bypass duct, then propulsion efficiency is improved, but the engine cannot operate efficiently at airport gates and requires auxiliary power units

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidoperational flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the fan rotor turbine bypass system movable and adjustable. The bypass door can transition between closed and open positions, allowing the system to dynamically adapt its configuration. When closed, the turbine drives the fan for efficient propulsion; when open, gases bypass the turbine, enabling gate operation without auxiliary power units. This dynamic reconfigurability resolves the contradiction between propulsion efficiency and operational flexibility.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the bypass door redirects gases away from the fan rotor turbine, then gate operation capability is improved, but propulsion efficiency decreases

Engineering Contradiction:
Improvegate operation capabilityVSAvoidpropulsion efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The bypass door system enables dynamic operation mode selection. In flight conditions, the door closes to direct gases through the turbine for maximum propulsion efficiency. At gate conditions, the door opens to bypass the turbine, allowing the core engine to operate independently without driving the large fan. This dynamic switching capability allows the system to optimize performance for each operational context, resolving the contradiction between gate capability and propulsion efficiency.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If an auxiliary power unit is installed to provide power at airport gates, then gate operation capability is improved, but device complexity increases

Engineering Contradiction:
Improvegate operation capabilityVSAvoidengine system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the universality principle by enabling the core engine to perform multiple functions. The same core engine that drives the fan during flight can also independently power the aircraft at gate conditions by bypassing the fan rotor turbine. This eliminates the need for a separate auxiliary power unit, as the core engine universally handles both propulsion and ground power needs. The bypass mechanism enables this multi-functionality without adding the complexity of a separate APU system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient operation at airport gates by eliminating the need for auxiliary power units and providing flexible propulsion, allowing the gas turbine engine to replace APU functions and improve aircraft starting capabilities.

Implementation Method 1

A fan rotor is driven by a fan rotor turbine, and is in the path of gases downstream from the core engine turbine

Methodology Applied
Scientific EffectTurbine: Turbine

Implementation Method 2

A bypass door is moveable from a closed position at which the gases from the core engine turbine pass over the fan rotor turbine, and moveable to a bypass position at which the gases are directed away from the fan rotor turbine

Methodology Applied
Scientific EffectFluid flow redirection:

Implementation Method 3

The air leading into the core engine is compressed in a compressor section, mixed with fuel in a combustor section, and ignited. Products of this combustion pass downstream over turbine rotors, driving them to rotate

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9352843B2Gas turbine engine having fan rotor driven by turbine exhaust and with a bypass
Publication Date: 2016.05.31 RTX CORP
  • US9352843B2 patent drawing
  • US9352843B2 patent drawing
  • US9352843B2 patent drawing

AI summary

A gas turbine engine has a core engine incorporating a core engine turbine. A fan rotor is driven by a fan rotor turbine. The fan rotor turbine is in the path of gases downstream from the core engine turbine. A bypass door is moveable from a closed position at which the gases from the core engine turbine pass over the fan rotor turbine, and moveable to a bypass position at which the gases are directed away from the fan rotor turbine. An aircraft is also disclosed.