Turbine Cleaning System Temperature-Controlled Agent Delivery

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Solution Overview

Problem

Turbine engines face performance reduction due to impurities like salt, oil, and tar adhering to compressor and turbine blades, necessitating an effective cleaning system that can operate safely within the engine's temperature constraints.

Innovation Solution

A turbine engine cleaning system comprising a temperature sensor, cleaning agent storage, and a delivery system with pipes and a driver mechanism, which delivers cleaning agents into the combustion chamber only when the temperature is at or below a predetermined level, ensuring safe cleaning without damaging components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cleaning agents are delivered into the combustion chamber, then cleaning effectiveness is improved, but component damage risk increases due to high temperature

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidcomponent damage from high temperature
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary temperature monitoring and waits for the combustion chamber to cool down to a safe temperature before delivering cleaning agents. The control unit receives temperature information from the temperature sensor and only controls the driver mechanism to deliver cleaning agents when the temperature is at or below the predetermined temperature, preventing thermal damage to components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses a temperature sensor to continuously monitor the temperature within the combustion chamber and provides feedback to the control unit. The control unit adjusts the cleaning agent delivery based on this temperature feedback, creating a closed-loop control system that ensures cleaning only occurs when temperature conditions are safe.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If temperature monitoring and control systems are added, then component protection is improved, but device complexity increases

Engineering Contradiction:
Improvecomponent damage preventionVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system uses the turbine engine's own operational characteristics (temperature changes after shutdown) to perform the protection function. Instead of adding complex active cooling or heating systems, the system simply monitors the natural temperature decline and triggers cleaning when appropriate, leveraging the engine's self-cooling property.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cleans turbine engine components by ensuring that cleaning agents are introduced only when the temperature is safe, thereby preventing damage and maintaining engine performance.

Implementation Method 1

the temperature sensor comprises an infrared temperature sensor, and the temperature sensor is outside the combustion chamber

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

the driver mechanism is connected to the front-end pipe and configured to drive the cleaning agent to be delivered from the cleaning agent storage device into the combustion chamber by the front-end pipe and the rear-end pipe

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Data Source

PatentUS12276201B2Turbine cleaning system
Publication Date: 2025.04.15 YANTAI JEREH PETROLEUM EQUIP & TECH CO LTD
  • US12276201B2 patent drawing
  • US12276201B2 patent drawing
  • US12276201B2 patent drawing

AI summary

A turbine engine cleaning system is disclosed. In the turbine engine cleaning system, a temperature sensor obtains a temperature within a combustion chamber of the turbine engine; a cleaning agent storage device stores cleaning agent; a cleaning agent delivery device is connected between the cleaning agent storage device and the combustion chamber of the turbine engine, and includes a pipe and a driver mechanism; the pipe includes a front-end pipe and a rear-end pipe; the front-end pipe is connected to the cleaning agent storage device; the rear-end pipe is connected to the front-end pipe and the combustion chamber; the driver mechanism is connected to the front-end pipe and drives the cleaning agent to enter the combustion chamber from the cleaning agent storage device by the front-end pipe and the rear-end pipe to clean components when the temperature within the combustion chamber is less than or equal to a predetermined temperature.