Turbine Disc Retaining Nut Cooling Passage Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High temperature resistant superalloy materials used in gas turbine discs are more brittle and prone to damage, requiring careful design to minimize stress concentrations, such as those caused by holes and sharp corners, which poses challenges in designing engine parts.

Innovation Solution

A turbine rotor design incorporating a disc retaining nut with cooling passages that directs cooling air through the nut, reducing stress concentrations and providing cooling to the disc while avoiding the need for large holes that could cause damage, and allowing for smaller disc size and integrated cooling without additional components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If superalloy materials are used to improve high temperature resistance, then temperature resistance is improved, but damage tolerance deteriorates

Engineering Contradiction:
Improvehigh temperature resistanceVSAvoiddamage tolerance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies local quality by providing cooling passages specifically in regions of the disc where heat accumulation is most critical, such as near the blade roots and in the disc hub area. This localized cooling approach allows the superalloy material to maintain its high temperature resistance properties while reducing thermal stress concentrations in specific zones, thereby improving overall reliability without compromising the inherent heat resistance of the superalloy material throughout the entire disc structure.

Inventive Principle:
Principle #3Local quality

2Temperature

If cooling passages are added to the disc, then cooling efficiency is improved, but stress concentrations worsen

Engineering Contradiction:
Improvecooling efficiencyVSAvoidstress concentrations
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The patent employs curved and rounded passage geometries rather than sharp corners or abrupt transitions. The cooling passages feature smooth bends and gradual diameter changes, which eliminate stress concentration points that would otherwise occur at sharp edges or sudden geometric transitions. This curved geometry maintains effective cooling flow paths while significantly reducing localized stress concentrations in the disc material.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent optimizes the parameters of the cooling passages, including their diameter, length, spacing, and curvature radius, to achieve a balance between cooling efficiency and stress distribution. By carefully selecting these parameters, the design ensures adequate cooling coverage while maintaining structural integrity and minimizing stress concentrations in the surrounding disc material.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If disc size is reduced, then productivity is improved, but cooling requirements worsen

Engineering Contradiction:
Improvedisc size reductionVSAvoidcooling requirements
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent divides the cooling system into multiple separate cooling passages distributed throughout the disc structure, rather than relying on a single large cooling channel. This segmentation allows for more uniform heat removal across the reduced disc volume, as each passage can independently cool its local region. The multiple smaller passages provide adequate total cooling surface area and heat transfer capacity even in a compact disc design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional cooling passage routing that exploits the volumetric space within the disc rather than relying solely on two-dimensional surface cooling. By creating passages that extend radially, axially, and tangentially through the disc thickness and radius, the design achieves efficient heat removal from the entire volume of the reduced-size disc, ensuring adequate cooling performance despite the smaller overall dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces stress concentrations in the disc, enables efficient cooling of the rotor, and minimizes the risk of crack propagation, while accommodating space constraints and material limitations.

Implementation Method 1

the nut disposed in a cooling flow path defined centrally through the disc, the cooling passages communicating with the flow path for directing a flow of cooling air in the cooling path though the nut

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS8186939B2Turbine disc and retaining nut arrangement
Publication Date: 2012.05.29 PRATT & WHITNEY CANADA CORP
  • US8186939B2 patent drawing
  • US8186939B2 patent drawing
  • US8186939B2 patent drawing

AI summary

A turbine rotor for a gas turbine engine including a disc having a hub defining a central bore for receiving an engine shaft. A nut retains the disc on the shaft. The disc retaining nut has at least one cooling passage defined therein and disposed for directing a flow of cooling air passing through the bore of the disc.