Turbine Engine Electromagnetic Generator for Contactless Power Transfer

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Solution Overview

Problem

Turbine engines face high wear rates and reliability issues due to the mechanical components used for extracting rotational energy, which are difficult to repair and replace within the engine's harsh environment.

Innovation Solution

The use of electromagnetic components with radial symmetry to extract and convert rotational energy into electrical energy via induced magnetic fields, eliminating physical contact and reducing wear, and allowing for more efficient power transfer without mechanical components in the airflow path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If mechanical components are used to extract rotational energy from turbine engines, then power extraction is achieved, but wear and replacement rates increase due to physical contact in harsh environments

Engineering Contradiction:
Improvepower extractionVSAvoidcomponent reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent replaces mechanical contact-based power extraction systems with an electromagnetic field-based system. A stator with electromagnetic windings interacts with the rotating magnetic field produced by the turbine shaft, converting mechanical rotational energy into electrical energy without physical contact between the stator and rotor components. This eliminates wear from friction and mechanical contact, thereby improving component reliability while maintaining power extraction capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If mechanical components are used for power extraction, then energy conversion is achieved, but repair and replacement become difficult and time consuming

Engineering Contradiction:
Improveenergy conversionVSAvoidrepair accessibility
Core Design Contradiction:
PowerVSEase of repair

Solution Approach 1:

By substituting mechanical power extraction components with an electromagnetic system, the patent creates a stator that can be mounted externally on the turbine engine casing. This external mounting provides easy access for installation, maintenance, and replacement without requiring disassembly of the turbine engine's internal mechanical components, significantly improving repair accessibility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If physical components are placed in the airflow path for power extraction, then rotational energy is converted, but mechanical efficiency decreases due to interference with airflow

Engineering Contradiction:
Improverotational energy conversionVSAvoidmechanical efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent replaces mechanical components that would physically interfere with airflow with an electromagnetic field-based power extraction system. The stator with electromagnetic windings converts rotational energy to electrical energy through magnetic field interaction without any physical components being placed in the airflow path, thereby eliminating airflow interference and improving mechanical efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Power

If mechanical power transfer components are used, then power transfer is achieved, but wear leads to frequent replacement in harsh turbine environments

Engineering Contradiction:
Improvepower transferVSAvoidcomponent service life
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The patent substitutes mechanical power transfer components with an electromagnetic power transfer system where the stator converts rotational mechanical energy directly into electrical energy. This eliminates the need for mechanical power transfer components such as gears, belts, or shafts that would be subject to wear from friction and contact forces, thereby significantly extending component service life in the harsh turbine engine environment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces wear and replacement rates of power transfer components, enhances mechanical and fuel efficiency, and improves power extraction and transfer efficiency compared to mechanical systems.

Implementation Method 1

A permanent magnet affixed to a first shaft rotates relative to a first armature winding on a second shaft to induce an electrical current in the first armature

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

This induced current, in turn, powers an electromagnet that induces a current in a second armature winding

Methodology Applied
Scientific EffectElectromagnetism: Electromagnet

Implementation Method 3

a second electromagnet to generate a high frequency magnetic field to induce a current in receiving circuits

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentEP3789598B1Electrical generation from turbine engines
Publication Date: 2023.10.25 THE BOEING CO
  • EP3789598B1 patent drawingFigure 1A
  • EP3789598B1 patent drawingFigure 1B
  • EP3789598B1 patent drawingFigure 2A

AI summary

The present disclosure provides an electrical generator within an engine that includes a permanent magnet that emits a first magnetic field and is disposed on a first shaft; a first winding connected to a second shaft such that the first winding is positioned within the first magnetic field; a field winding disposed on the second shaft such that the field winding generates a second magnetic field that rotates as first shaft rotates relative to the second shaft; a second winding disposed on the first shaft, the second winding being positioned to receive the second magnetic field and provide a resonant emitter with an electrical power input to generate a third magnetic field when the first shaft rotates relative to the second shaft; and a resonant receiver disposed on an enclosure of the engine, positioned to receive the third magnetic field and convert the third magnetic field into an electrical output.