Low-Pressure Turbine Inlet Temperature Estimation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing temperature estimation methods for aeroplane gas turbine engines are limited as they often require physical sensors at the inlet of the low-pressure turbine, which restrict design layout and must be highly heat-resistant, and existing methods estimate the inlet temperature of the high-pressure turbine rather than the low-pressure turbine.

Innovation Solution

A temperature estimation apparatus that uses sensors for rotational speed, ambient temperature, outlet temperature, and atmospheric pressure to calculate the inlet temperature of the low-pressure turbine by determining outlet temperature changes and applying correction factors, allowing for estimation without direct measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is installed at the inlet of the low-pressure turbine to directly measure the temperature, then the temperature measurement accuracy is improved, but the device complexity and design layout freedom are reduced, and the sensor must have excellent heat-resistance

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidsensor installation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses an intermediary calculation approach instead of direct measurement. It introduces intermediate parameters (high-pressure turbine outlet temperature, pressure ratios, mass flow rates) as mediators to indirectly determine the low-pressure turbine inlet temperature through thermodynamic relationships, avoiding the need to place a temperature sensor in the harsh high-temperature environment at the low-pressure turbine inlet

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a virtual temperature model by calculating temperature based on other measurable parameters rather than directly copying the physical temperature measurement approach. It uses a calculation formula that replicates the temperature information through alternative measurement paths (pressure, flow rate, and temperature at other locations)

Inventive Principle:
Principle #26Copying

2Measurement precision

If a temperature sensor is installed at the inlet of the low-pressure turbine, then the temperature can be directly detected, but the engine size increases and the design becomes less compact

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidengine size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent extracts the temperature measurement function from the physical sensor at the low-pressure turbine inlet and relocates it to sensors at more accessible locations (high-pressure turbine outlet and other positions). It separates the temperature detection function from the harsh environment and performs the measurement at locations with better accessibility and smaller space requirements

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If existing temperature estimation methods are used, then the need for direct temperature sensing is reduced, but they estimate the inlet temperature of the high-pressure turbine rather than the low-pressure turbine

Engineering Contradiction:
Improvesensor installation freedomVSAvoidtemperature estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements a dynamic estimation method that adapts to changing operating conditions. It uses real-time measurements of high-pressure turbine outlet temperature, pressure ratios, and mass flow rates to dynamically calculate the low-pressure turbine inlet temperature, making the estimation accurate across different engine operating states rather than relying on fixed relationships

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8731798B2Temperature estimation apparatus for aeroplane gas turbine engine
Publication Date: 2014.05.20 HONDA MOTOR CO LTD
  • US8731798B2 patent drawing
  • US8731798B2 patent drawing
  • US8731798B2 patent drawing

AI summary

In a temperature estimation apparatus for an aeroplane gas turbine engine, there are provided with a calculator that calculates a low-pressure turbine outlet temperature change (dEGT) based on low-pressure turbine rotational speed (N1) and ambient temperature (T1), a calculator that calculates a model outlet temperature (MODEL-EGTC) based on corrected high-pressure turbine rotational speed (N2C) and atmospheric pressure (P0) to calculate a model outlet temperature difference (dEGTC) by subtracting the calculated temperature (MODEL-EGTC) from a corrected low-pressure turbine outlet temperature (EGTC), a calculator that calculates a correction amount (dEGTad) relative to the model outlet temperature difference (dEGTC) based on the model outlet temperature difference (dEGTC) and low-pressure turbine rotational speed (N1), and a calculator that calculates an estimation value of the low-pressure turbine inlet temperature (ITT) based on the low-pressure turbine outlet temperature (EGT), etc., thereby enabling to estimate the inlet temperature of the low-pressure turbine.