Turbine Rotor Drum Cooling via Exhaust Gas Self-Service

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Solution Overview

Problem

Counter-rotating or interdigitated gas turbine engines face challenges in providing effective secondary flow cooling and clearance control for rotor drums, leading to increased air usage from compressors, which adversely affects fuel burn, propulsive efficiency, and engine weight.

Innovation Solution

The design incorporates a turbine assembly with a first rotor assembly featuring a rotatable outer drum and airfoils, a seal assembly that separates plenums to manage airflow efficiently, and an impeller that generates a forced vortex for cooling, reducing the need for excessive air from compressors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If known structures are used for secondary flow cooling at rotor drums, then cooling effectiveness is improved, but air consumption from compressors increases adversely impacting fuel burn and propulsive efficiency

Engineering Contradiction:
Improvecooling effectivenessVSAvoidfuel burn
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent utilizes the turbine's own exhaust gases to provide secondary flow cooling at the rotor drum, rather than extracting cold air from the compressor. The exhaust gases are directed through passages in the rotor drum to cool the secondary flow surfaces, allowing the system to serve its own cooling needs without external air consumption, thereby improving fuel burn and propulsive efficiency

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent recovers waste heat from the turbine exhaust gases and repurposes them for cooling the rotor drum secondary flows. Instead of discarding the hot exhaust gases directly to the atmosphere, they are routed through cooling passages to extract heat from the rotor drum surfaces, converting a waste resource into a useful cooling function and reducing the need for additional compressor air

Inventive Principle:
Principle #34Discarding and recovering

2Manufacturing precision

If known structures are used for clearance control at rotor drums, then clearance control is improved, but air consumption from compressors increases adversely impacting engine weight

Engineering Contradiction:
Improveclearance controlVSAvoidengine weight
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The exhaust gas cooling system is integrated directly into the rotor drum structure with internal passages that allow exhaust gases to flow through and cool the drum surfaces. This self-contained approach provides clearance control without requiring external air supply systems or additional heavy components, achieving precise clearance control while minimizing engine weight

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The rotor drum structure serves multiple functions: it acts as the rotating component of the turbine, contains the secondary flow passages for cooling, and integrates the exhaust gas routing system. This multi-functionality eliminates the need for separate clearance control systems that would add weight, as the same structural elements perform both mechanical and thermal management functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances fuel efficiency by minimizing air extraction from compressors for cooling, allowing more air for combustion and improving overall engine performance.

Implementation Method 1

an impeller that generates a forced vortex for cooling

Methodology Applied
Scientific EffectForced vortex: Vortex Ring

Data Source

PatentUS11365629B1Flow structure for turbine engine
Publication Date: 2022.06.21 GENERAL ELECTRIC CO
  • US11365629B1 patent drawing
  • US11365629B1 patent drawing
  • US11365629B1 patent drawing

AI summary

A turbine assembly including a first rotor assembly with a rotatable outer drum from which one or more stages of a plurality of outer drum airfoils is extended radially inward is provided. An outer casing surrounds the outer drum of the first rotor assembly. A seal assembly is coupled to the outer casing and positioned radially outward from an upstream-most stage of the plurality of outer drum airfoils. The seal assembly is positioned in axial alignment with the upstream-most stage of the plurality of outer drum airfoils. The seal assembly separates a first plenum from a second plenum. The second plenum is formed axially aft of the first plenum and is formed by the seal assembly, the outer casing, and the outer drum of the first rotor assembly. The first plenum is positioned radially outward from the upstream-most stage of the plurality of outer drum airfoils.