Free-flow turbine screen deflecting bars

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Solution Overview

Problem

Existing free electricity turbine systems, such as electricity buoys, face efficiency reductions and increased maintenance due to the accumulation of smaller debris like branches, algae, and plastic at the deflection devices, which can lead to larger objects getting stuck and damaging the turbine wheels.

Innovation Solution

The deflection sticks of the rake extend downstream and outside the inflow opening, directing flotsam along the outside of the flow housing, preventing accumulation and ensuring the electricity-generating ends of the deflection rods remain free and unobstructed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If deflecting bars are arranged to extend from support to inlet opening, then objects and living beings are directed away from inlet opening, but debris accumulates at attachment point causing clogging

Engineering Contradiction:
Improveprotection of turbine from debrisVSAvoidcurrent yield
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The deflecting bars are extended into the third spatial dimension by projecting them downstream beyond the inlet opening and spacing them from the flow housing. This creates a new spatial configuration where debris is directed along the outside of the flow housing rather than accumulating at the attachment point, resolving the clogging problem while maintaining protection function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The problematic attachment point where debris accumulates is effectively removed from the system by extending the deflecting bars downstream and spacing them from the flow housing. The bars are now connected only to the support structure upstream, extracting the clogging issue from the inlet opening area while preserving the deflection function

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If deflecting bars extend downstream and are spaced from flow housing, then debris is directed away from inlet opening without accumulation, but structural complexity increases

Engineering Contradiction:
Improvecurrent yieldVSAvoidscreen structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The deflecting bars exhibit local quality variation along their length - they are rigid near the support attachment point for structural stability, and become more flexible downstream where they are spaced from the flow housing to allow debris passage. This localized property change enables the bars to serve multiple functions without increasing overall structural complexity

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If rigid rod or tube deflection rods are used, then simple and cost-effective design is achieved, but they may break under heavy loads

Engineering Contradiction:
Improvedeflection rod fabricationVSAvoidresistance to heavy debris
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The deflecting bars transition from a static rigid structure to a dynamic system that can adapt to loading conditions. Under normal operation, they maintain their rigid rod or tube form for simplicity and cost-effectiveness. Under heavy loads, they can bend or deflect, absorbing impact energy and preventing breakage, thus combining manufacturing simplicity with enhanced strength

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the efficiency of the electricity turbine system by preventing debris from getting stuck, reducing maintenance needs, and ensuring continuous operation with improved power yield and reduced operational effort.

Implementation Method 1

By guiding the deflection rods outside and around the inlet opening, debris is directed along the deflection rods past the inlet opening and along the outside of the flow casing

Methodology Applied
Scientific EffectFluid flow guidance:

Implementation Method 2

free-flow turbine system, in particular a current buoy, for generating electrical energy in free-flowing waters with slow-running, axially driven turbine runners

Methodology Applied
Scientific EffectHydraulic turbine energy conversion: Water Turbine

Implementation Method 3

the free-flow turbine system has at least one generator that is rotatably connected to the turbine runner

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4538523A1Free flow turbine plant
Publication Date: 2025.04.16 MONDL MAXIMILIAN GEORG
  • EP4538523A1 patent drawingFigure 1
  • EP4538523A1 patent drawingFigure 2
  • EP4538523A1 patent drawingFigure 3

AI summary

The invention relates to a free-flow turbine system, in particular a current buoy, for generating electrical energy in free-flowing waters with slow-running, axially driven turbine runners (3), and with a flow-through housing (1) surrounding the turbine runners (3), wherein the flow-through housing (1) has at least one bow-side inlet opening (2) for the water to enter and wherein a screen (20) is arranged upstream of the inlet opening (2), wherein the screen (20) has deflecting bars (7, 7a-7c) which extend from a support (6) upstream of the inlet opening (2) in the direction of the inlet opening (2), characterized in that the deflecting bars (7, 7a-7c) of the screen (20) extend downstream of the inlet opening (2) and outside the inlet opening (2) and are spaced apart from the flow-through housing (1).