Turbo Compounding Inverter for Independent Speed Control

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Solution Overview

Problem

Existing engine-powered electric generation systems with turbo compounding technologies face challenges in independent turbo speed control, which is often linked to bus voltage regulation, limiting flexibility and efficiency.

Innovation Solution

A system incorporating a switched reluctance machine with a pole-matched rotor and stator pair, coupled with a single phase inverter and a motor generator, allows for independent turbo speed control and voltage regulation, enabling efficient power management and reduced costs through the use of a single inverter phase and diodes for controlling the turbo generator speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If turbo speed control is linked to bus voltage regulation, then voltage stability is improved, but turbo speed control flexibility deteriorates

Engineering Contradiction:
Improvevoltage stabilityVSAvoidturbo speed control flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The control system is segmented into two independent control loops: one for bus voltage regulation and another for turbo speed control. The voltage regulator manages DC bus voltage stability while the turbo speed controller independently manages turbine speed, allowing both functions to operate autonomously without interfering with each other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A power electronic converter system acts as an intermediary between the turbo generator and the DC bus. This converter decouples the mechanical power flow from the electrical power flow, enabling independent control of turbo speed and bus voltage through separate control strategies.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple inverters are used for turbo control and voltage regulation, then control precision is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidinverter quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A single power electronic converter is designed to perform multiple functions: it regulates DC bus voltage, controls turbo generator speed, and manages power flow. This multi-functional approach eliminates the need for separate inverters for each control objective, reducing system complexity while maintaining precise control through integrated control algorithms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The voltage regulation function and turbo speed control function are merged into a single converter system with coordinated control. Instead of using separate inverters for voltage regulation and speed control, the system combines these functions into one unified power electronic interface.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7893554B2Turbo compounding system
Publication Date: 2011.02.22 DEERE & CO
  • US7893554B2 patent drawing
  • US7893554B2 patent drawing
  • US7893554B2 patent drawing

AI summary

A turbo compounding system may include a turbo generator having a switched reluctance machine having at least one pole-matched rotor and stator pair, a single phase inverter coupled to the turbo generator and further coupled to a direct current link, an inverter coupled to the direct current link, a motor generator coupled to the inverter.