Turbocharged Engine Pre-ignition Control via Sensor Feedback

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Solution Overview

Problem

Pre-ignition in engines with turbochargers frequently occurs, leading to reduced engine output, knocking, and an unpleasant driving experience, as existing technologies fail to effectively suppress and manage this issue.

Innovation Solution

A control apparatus and method that includes a detecting sensor to identify pre-ignition in the combustion chamber, a controller that adjusts supercharging pressure, ignition timing, and air-fuel ratio to suppress pre-ignition, and transitions the engine to a limp home mode if pre-ignition persists, minimizing torque variation and ensuring driver safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a turbocharger is applied to increase engine output and combustion efficiency, then engine power is improved, but pre-ignition occurs frequently leading to knocking and engine damage

Engineering Contradiction:
Improveengine outputVSAvoidpre-ignition
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The control apparatus uses a detecting sensor to monitor pre-ignition conditions in real-time and feeds this information back to the controller, which then adjusts supercharging pressure and fuel injection parameters to suppress pre-ignition while maintaining engine output

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller dynamically changes operating parameters including supercharging pressure, air-fuel ratio, and ignition timing based on detected pre-ignition conditions, allowing the engine to operate at high power while avoiding pre-ignition through continuous parameter optimization

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If pre-ignition suppression control is implemented by adjusting supercharging pressure and air-fuel ratio, then pre-ignition is suppressed, but torque variation occurs that may be perceived by the driver

Engineering Contradiction:
Improvepre-ignition suppressionVSAvoiddriver comfort
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The control apparatus applies periodic fuel injection adjustments and supercharging pressure modifications rather than sudden changes, creating a smoother torque delivery that is less perceptible to the driver while still suppressing pre-ignition

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The controller dynamically adjusts multiple parameters including supercharging pressure, fuel injection timing, and air-fuel ratio in a coordinated manner to suppress pre-ignition while maintaining smooth torque delivery and minimizing driver-perceptible variations

Inventive Principle:
Principle #15Dynamics

3Reliability

If continuous pre-ignition suppression control is applied, then engine damage is prevented, but fuel consumption increases due to enriched air-fuel ratio

Engineering Contradiction:
Improveengine protectionVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control apparatus applies fuel enrichment and supercharging pressure adjustment only partially - specifically when pre-ignition is detected - rather than continuously, thereby preventing engine damage while minimizing unnecessary fuel consumption during normal operation

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The control system takes preliminary action by detecting pre-ignition conditions early and applying suppression measures before significant damage occurs, allowing for more efficient, targeted fuel management rather than continuous enrichment

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses pre-ignition, maintains engine performance, and prevents damage by minimizing torque variation, ensuring a smooth driving experience and safeguarding the engine.

Implementation Method 1

The turbocharge is a device that rotates a turbine by using pressure of exhaust gas discharged from the engine

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

a compressor connected to the turbine by a rotating shaft, and thus supercharging air to a combustion chamber provided in the engine by the compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a detecting sensor detecting pre-ignition in the combustion chamber of the engine

Methodology Applied
Scientific EffectDetection:

Implementation Method 4

a controller controlling supercharging pressure supplied to the combustion chamber by using a required torque, ignition timing of the combustion chamber, and an air-fuel ratio

Methodology Applied
Scientific EffectPressure control: Pressure Increase

Data Source

PatentUS9903317B2Control apparatus of engine having turbocharger and method thereof
Publication Date: 2018.02.27 HYUNDAI MOTOR CO LTD
  • US9903317B2 patent drawing
  • US9903317B2 patent drawing
  • US9903317B2 patent drawing

AI summary

A control apparatus of an engine having a turbocharger may include the engine generating power by combustion of a fuel, the turbocharger including a turbine operated by exhaust gas of the engine and a compressor connected to the turbine by a rotating shaft, and thus supercharging air to a combustion chamber provided in the engine by the compressor, a detecting sensor detecting pre-ignition in the combustion chamber of the engine, and a controller controlling supercharging pressure supplied to the combustion chamber by using a required torque, ignition timing of the combustion chamber, and an air-fuel ratio, and thus controlling the pre-ignition in the combustion chamber, when the pre-ignition in the combustion chamber may be detected by the detecting sensor.