Turbofan Bypass Arm Trailing Edge Angle Optimization

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Solution Overview

Problem

Residual swirl in the bypass flow of turbofan engines leads to significant separation and loss of static pressure at the trailing edges of arms and pylons, resulting in increased losses and distortion upstream.

Innovation Solution

The introduction of a bypass flow guide vane stage with obstacles, including arms and pylons, featuring a trailing edge skeleton angle between 3° and 15°, which reduces flow deflection and separation by aligning the suction or pressure side with the longitudinal axis of the turbine engine, thereby minimizing the influence of pylon-induced fluid bifurcation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the arms and pylons are used to support the turbine engine and transmit forces, then the structural strength and stability are improved, but residual swirl in the bypass flow causes significant separation and loss of static pressure at the trailing edges, resulting in increased losses

Engineering Contradiction:
Improvestructural strengthVSAvoidlosses
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by modifying the skeleton angle of the trailing edge of the arms and pylons to a specific range (3° to 15°). This geometric parameter optimization reduces flow separation and minimizes the adverse effects of residual swirl, thereby decreasing energy losses while maintaining the structural support function of the arms and pylons

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the arms are positioned to support the engine structure, then the mechanical stability is improved, but strong deviation of fluid at the trailing edge generates considerable separation and reflection of distortion upstream

Engineering Contradiction:
Improvemechanical stabilityVSAvoidseparation and distortion
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the geometric parameter of the arm trailing edge by setting the skeleton angle between 3° to 15°. This parameter optimization reduces fluid deviation and minimizes separation and distortion effects while preserving the mechanical stability provided by the arm structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent addresses the trailing edge geometry by introducing a specific angular dimension (skeleton angle) to the arm structure. This dimensional modification changes how the flow interacts with the trailing edge, reducing separation and distortion without compromising structural stability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces OGV losses by 0.03%, fairing losses by 0.02%, and static pressure distortion by 0.3%, while eliminating recirculation and separation, thereby enhancing the overall performance of the turbine engine.

Implementation Method 1

a strong increase in losses is noted and a reflection of the distortion of the static pressure upstream. It would thus be desirable to attenuate or cancel these separations

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Data Source

PatentUS11221020B2Dimensioning of the skeleton angle of the trailing edge of the arms crossing the by-pass flow of a turbofan
Publication Date: 2022.01.11 SAFRAN AIRCRAFT ENGINES SAS
  • US11221020B2 patent drawing
  • US11221020B2 patent drawing
  • US11221020B2 patent drawing

AI summary

A part or an assembly of parts of a splitter stage of a turbofan, including a plurality of obstacles including at least one a blade and at least one arm, and a platform from which the obstacles extend, wherein the arm is defined by a skeleton angle having a trailing value on the trailing edge of between 3° and 15°.