Turbofan Variable Bypass Flow Control

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Solution Overview

Problem

Existing gas turbine power systems face inefficiencies and high specific fuel consumption, along with excessive exhaust gas emissions, necessitating improvements in thermal efficiency and thrust generation.

Innovation Solution

A turbofan engine with a variable area passageway that diverts a portion of the core exhaust stream into the bypass stream, utilizing an auxiliary duct and control valve to adjust the flow, creating an aerodynamic dam and controlling the pressure ratio and thrust, thereby optimizing engine efficiency and reducing fuel consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conventional turbofan engine operates with fixed bypass ratio, then the engine structure is simple, but the thermal efficiency and fuel consumption cannot be optimized across different operating conditions

Engineering Contradiction:
Improvethermal efficiencyVSAvoidengine structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies dynamics by introducing a variable area passageway that can change its geometry between different operating states. The passageway transitions from a first configuration to a second configuration, enabling the engine to dynamically adjust the bypass ratio and core exhaust diversion according to operating conditions, thereby optimizing thermal efficiency without permanent structural complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical parameters by modifying the area of the passageway between core and bypass streams. This parameter change allows control over the division of exhaust flow, adjusting the effective bypass ratio and improving thermal efficiency across different flight regimes while maintaining a relatively simple overall engine structure

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If core exhaust stream is diverted into bypass stream, then fuel consumption decreases, but the device complexity increases due to auxiliary duct and control mechanisms

Engineering Contradiction:
Improvespecific fuel consumptionVSAvoidauxiliary duct and control valve
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent uses an auxiliary duct as an intermediary component to divert a portion of the core exhaust stream into the bypass stream. This intermediary structure enables energy optimization by recirculating hot exhaust gases to mix with bypass air, reducing the temperature differential and improving thermal efficiency while minimizing direct modifications to the main engine core

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The variable area passageway serves multiple functions: it acts as a flow divider, a mixing chamber, and a temperature regulator simultaneously. By combining these functions into a single integrated structure, the patent reduces the need for separate auxiliary systems, thereby lowering device complexity while achieving fuel consumption reduction

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If variable area passageway is used to control flow division, then thermal efficiency improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvethermal efficiencyVSAvoidpassageway area control
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent segments the passageway into distinct zones with different flow control characteristics. By dividing the complex variable area passage into manageable sections, each with specific geometric features, the design simplifies manufacturing while maintaining the ability to control flow division and optimize thermal efficiency

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances thermal efficiency, reduces specific fuel consumption, and decreases turbine inlet temperature, leading to improved fuel efficiency and reduced emissions.

Implementation Method 1

utilizing an auxiliary duct and control valve to adjust the flow, creating an aerodynamic dam and controlling the pressure ratio and thrust

Methodology Applied
Scientific EffectAerodynamic dam:

Data Source

PatentUS9759133B2Turbofan with variable bypass flow
Publication Date: 2017.09.12 ROLLS ROYCE CORP
  • US9759133B2 patent drawing
  • US9759133B2 patent drawing
  • US9759133B2 patent drawing

AI summary

A gas turbine engine is disclosed with a bypass flow path having a bypass nozzle positioned downstream of a fan; a core flow path having a compressor, a combustor, a turbine and an exhaust nozzle; an auxiliary duct fluidly connecting the core flow path and the bypass flow path downstream of the turbine; and a control valve operably connected to the auxiliary duct to control fluid flow from the core flow path into the bypass flow path.