Turbogenerator Cooling System with Variable Guide Vanes

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Solution Overview

Problem

Current turbogenerators are slow to switch between power and cooling modes, which is inadequate for high-energy devices like directed energy weapons that require rapid power pulsing and heat removal.

Innovation Solution

A turbogenerator system with a gas turbine engine, an annular heat exchanger across the outer fan duct, variable guide vanes, and a vapor cycle cooling system with phase change material for rapid power and cooling flow switching, allowing the gas turbine engine to constantly operate near firing conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a turbogenerator is used to provide power for directed energy weapons, then sufficient power can be provided, but the switching speed is slow (on the order of 4 sec)

Engineering Contradiction:
Improvepower outputVSAvoidswitching speed
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The turbogenerator is divided into separate functional modules: an independent gas turbine engine, a generator, and a cooling system with annular heat exchangers. This segmentation allows the gas turbine to constantly operate near firing conditions while the generator and cooling system can be rapidly activated or deactivated to meet transient power requirements, achieving fast switching without compromising power output capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates variable inlet guide vanes and variable outlet guide vanes in the outer fan duct that can be dynamically adjusted to control airflow and power distribution. This dynamic control enables rapid switching between power mode and cooling mode by redirecting airflow paths, allowing the system to respond to transient demands in less than 0.1 seconds while maintaining the gas turbine's continuous operation.

Inventive Principle:
Principle #15Dynamics

2Speed

If batteries and complicated power electronics are used to meet transient power requirements, then fast power delivery can be achieved, but the system complexity increases

Engineering Contradiction:
Improveresponse speedVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The gas turbine engine serves multiple functions: it continuously generates power for the generator, drives the cooling system via the annular heat exchanger, and can be dynamically controlled to prioritize either power delivery or cooling based on system needs. This multi-functionality eliminates the need for separate battery systems and complex power electronics, achieving fast response through a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling system is self-regulating through the annular heat exchanger that directly interfaces with the gas turbine's airflow paths. The variable guide vanes automatically redirect airflow between power generation and cooling functions based on thermal management needs, eliminating the requirement for complex external control systems, batteries, or power electronics.

Inventive Principle:
Principle #25Self-service

3Temperature

If large RAM air heat exchangers are used for thermal management, then sufficient heat removal can be provided, but the device size and complexity increase

Engineering Contradiction:
Improveheat removal capacityVSAvoidheat exchanger complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling function is merged with the gas turbine's existing airflow system by placing annular heat exchangers in the outer fan duct. This integration allows the cooling system to utilize the gas turbine's natural airflow without requiring separate large RAM air heat exchangers, reducing both size and complexity while maintaining sufficient heat removal capacity for directed energy weapons.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast switching between power and cooling modes, providing efficient thermal management for high-energy devices by maintaining constant engine operation and rapid power delivery to directed energy weapons.

Implementation Method 1

a cooling system including an annular heat exchanger disposed entirely across an annular outer fan duct of the gas turbine engine

Methodology Applied
Scientific EffectHeat exchanger: Heat Exchanger

Implementation Method 2

a vapor cycle cooling system and a cold storage containing a phase change material

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS8499544B2Turbogenerator with cooling system
Publication Date: 2013.08.06 GENERAL ELECTRIC CO
  • US8499544B2 patent drawing
  • US8499544B2 patent drawing

AI summary

A turbogenerator having a gas turbine engine powering generator and a cooling system and an annular heat exchanger powered by a fan disposed across an outer fan duct of the engine. Fan variable inlet and outlet guide vanes may be used to vary power between the fan and the generator which are drivenly connected to a low pressure turbine. Inner and outer portions separated by a rotating shroud of the fan are disposed in annular inner and outer fan ducts respectively. A directed energy weapon may be powered by the generator and cooled by the cooling system. A refrigeration apparatus may be operably disposed between the annular heat exchanger and the directed energy weapon for cooling the directed energy weapon and conditioning power electronics for the weapon. The refrigeration apparatus may include a vapor cycle cooling system and a cold storage containing a phase change material.