Turbomachine Surface Imaging via Partial Image Stitching

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Solution Overview

Problem

There is a need for an effective method to image and detect damage on the surfaces within the internal spaces of axial turbomachines, such as aircraft engines, where direct visualization is challenging due to the complex geometry and accessibility issues.

Innovation Solution

The method involves using an imaging device, such as an endoscope, to capture sequential partial images of the surface from different positions, which are then stitched together to form a comprehensive image. This process allows for the objective evaluation of the surface and detection of damage, utilizing techniques like feature extraction and tracking, and positional data integration for accurate stitching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a single image is used to capture the surface, then the imaging process is simple and fast, but the entire surface cannot be captured due to limited field of view

Engineering Contradiction:
Improvesurface coverage areaVSAvoidimaging process complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The surface imaging is divided into multiple sequential partial images captured by the imaging device at different positions. Each partial image covers a specific region of the surface, and these segments are later stitched together to form a complete image of the entire surface, resolving the contradiction between capturing large area and maintaining simple imaging process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging process transitions from a single two-dimensional image to a sequence of partial images captured at different spatial positions. By adding the temporal dimension of sequential capture and positional information, the system achieves complete surface coverage while maintaining the simplicity of individual image capture operations

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If sequential partial images are captured and stitched together, then complete surface coverage is achieved, but the evaluation process becomes more complex

Engineering Contradiction:
Improvesurface coverage areaVSAvoiddamage detection complexity
Core Design Contradiction:
Area of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The surface is divided into multiple partial regions captured in sequential images. Each partial image can be independently evaluated for damage, and the results are aggregated to assess the overall surface condition. This segmentation enables comprehensive damage detection while maintaining manageable complexity through localized analysis

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple copies of the surface at different positions are captured as sequential partial images. These copies are then stitched together to create a comprehensive view, enabling objective evaluation and damage detection across the entire surface while maintaining the simplicity of individual image analysis

Inventive Principle:
Principle #26Copying

3Ease of operation

If the imaging device captures the entire surface at once, then the imaging process is simple, but the device cannot access certain areas due to geometric constraints

Engineering Contradiction:
Improveimaging operation simplicityVSAvoidsurface accessibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The imaging process is segmented into multiple partial captures at different positions. The imaging device can access each local region independently, and the results are combined to provide comprehensive surface coverage. This resolves the contradiction by enabling operation simplicity at each segment while achieving overall versatility through sequential positioning

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging device dynamically changes its position to capture different partial regions of the surface. By making the imaging process adaptive and flexible rather than static, the system can access various surface areas while maintaining the simplicity of individual capture operations through controlled movement and positioning

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250037234A1Method for imaging a surface of a turbomachine and detecting damage
Publication Date: 2025.01.30 MTU AERO ENGINES GMBH
  • US20250037234A1 patent drawing
  • US20250037234A1 patent drawing
  • US20250037234A1 patent drawing

AI summary

The present invention relates to a method for imaging a surface in an internal space of an axial turbomachine, wherein the surface is captured in a sequence using an imaging device, i.e.—only a portion is captured with the imaging device at a respective time, thus generating only a partial image of the surface; the imaging device and the surface are moved relative to each other such that different portions of the surface are captured over the course of time, thus generating different partial images, and wherein the partial images are stitched together to produce an image of the surface.