Turbomachine Front Structure With Upstream Reduction Gear Layout

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Solution Overview

Problem

Dual-flow aircraft turbomachines with a high bypass ratio face challenges in optimizing size, mass, performance, and acoustics due to the constraints imposed by the placement of a reduction gear within the primary channel, leading to suboptimal geometry and increased mass.

Innovation Solution

The reduction gear and outlet guide vanes are offset upstream, creating a direct and straight force path that bypasses the reducer, reducing the need for structural reinforcements and allowing for a smaller primary channel diameter, which improves aerodynamic performance and reduces the overall size and mass of the turbomachine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the reduction gear is placed within the primary channel, then the fan diameter can be increased to obtain a higher dilution rate, but the geometry of the primary channel is constrained and the overall size and mass of the turbomachine increase

Engineering Contradiction:
Improvedilution rateVSAvoidradial size
Core Design Contradiction:
ProductivityVSVolume of moving object

Solution Approach 1:

The patent relocates the reduction gear from the traditional axial position within the primary channel to a radial position in the inter-vein compartment. This dimensional change allows the reduction gear to be positioned outside the primary flow path, eliminating geometric constraints on the primary channel while maintaining the large fan diameter needed for high dilution rate. The force transmission path is reconfigured to pass through the inter-vein compartment structure rather than through the primary channel geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If the reduction gear is placed within the primary channel, then the fan can be driven at reduced speed, but the primary channel has an imposed internal diameter leading to oversized dimensions and increased mass

Engineering Contradiction:
Improvefan rotation speedVSAvoidturbomachine mass
Core Design Contradiction:
SpeedVSWeight of stationary object

Solution Approach 1:

The reduction gear is extracted from the primary channel and relocated to the inter-vein compartment. This separation removes the constraint that the reduction gear imposed on the primary channel's internal diameter. The primary channel can now be sized optimally for aerodynamic performance without having to accommodate the reduction gear, reducing overall turbomachine mass while maintaining the speed reduction function.

Inventive Principle:
Principle #2Taking out (Extraction)

3Force

If the reduction gear is surrounded by the primary channel, then the force transmission path becomes complex, but structural reinforcements are needed increasing bulk and mass

Engineering Contradiction:
Improveforce transmissionVSAvoidstructural mass
Core Design Contradiction:
ForceVSWeight of stationary object

Solution Approach 1:

The inter-vein compartment structure serves as an intermediary force transmission path. Instead of the primary channel structure having to transmit forces from the reduction gear, the forces are transmitted through the inter-vein compartment's structural elements (such as the diaphragm and support structures) that are already present for other functional purposes. This eliminates the need for additional structural reinforcements in the primary channel, reducing overall structural mass.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3377732B1Front part of a turbomachine
Publication Date: 2021.05.19 SAFRAN AIRCRAFT ENGINES SAS
  • EP3377732B1 patent drawingFigure 1
  • EP3377732B1 patent drawingFigure 2
  • EP3377732B1 patent drawingFigure 3~4

AI summary

The invention relates to a front part of an aircraft turbomachine (1) of the bypass type comprising a single fan (15), a gas generator (2) positioned downstream of the fan (15), a reducer (20) interposed between the gas generator (2) and the fan (15), a flow splitter (21) and a structure (40) with structural outlet guide vanes (42). According to the invention, the vanes (42) each have a root arranged upstream of the flow splitter (21) and the said reducer (20) is also arranged at least half upstream of the said flow splitter (21).