Turnbuckle-Adjusted MSE Wall Facing and Wire Grid

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Solution Overview

Problem

The existing Mechanically Stabilized Earth (MSE) structures face limitations in the number, length, and rotation of connectors between the concrete wall and the earthen formation, which restricts flexibility and adaptability during installation and settlement of the wall system.

Innovation Solution

The system employs a wire grid secured to the earthen formation with formation anchors that are not connected to soil reinforcing elements, allowing for limitless connection points and the use of a turnbuckle mechanism with oppositely threaded connectors to adjust the distance between the facing and the wire grid, enabling greater flexibility and adaptability during settlement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If connectors are attached to soil reinforcing elements in the backfill, then the MSE wall achieves structural stability through frictional and mechanical interaction, but the number, length and rotation of connectors are limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidconnector flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The connector system is divided into two independent parts: formation anchors attached to the wire grid (providing stable attachment points) and connectors attached to the facing element. This segmentation allows the facing element to be positioned at various distances and orientations relative to the wire grid, enabling unlimited connector configurations while maintaining structural stability through the wire grid-formation anchor interface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wire grid serves as an intermediary structure between the earthen formation and the facing element. Formation anchors attach to the wire grid rather than directly to soil reinforcing elements, creating a stable intermediate platform that supports multiple connector attachment points. This intermediary allows the facing element to be freely positioned and oriented while the wire grid maintains the structural connection to the earthen formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If a fixed attachment system is used between concrete wall and earthen formation, then construction is simplified, but settlement and installation problems cannot be addressed

Engineering Contradiction:
Improveconstruction simplicityVSAvoidsettlement accommodation
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The connector system incorporates adjustable and reconfigurable elements that allow dynamic adaptation during and after construction. Connectors can be repositioned, reoriented, and reconfigured to accommodate settlement, installation errors, or structural adjustments. This dynamic capability enables the system to respond to changing conditions while maintaining the simple modular construction approach.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If connectors have fixed number and configuration, then structural design is simplified, but flexibility during installation and settlement is restricted

Engineering Contradiction:
Improveconnector configurationVSAvoidinstallation flexibility
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The wire grid with formation anchors creates a universal attachment platform that can accommodate multiple connector types, configurations, and positions. The same wire grid-formation anchor system can support various facing element orientations, distances, and connector arrangements, making the system multi-functional and highly adaptable without increasing the complexity of the core attachment mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the stability and flexibility of MSE structures by allowing for unlimited connection points and adjustable attachment, accommodating settlement and potential issues during construction and post-construction, thereby improving the structural integrity and adaptability of MSE walls.

Implementation Method 1

a turnbuckle mechanism with oppositely threaded connectors to adjust the distance between the facing and the wire grid

Methodology Applied
Scientific EffectMechanical tension and compression: Mechanical Force

Implementation Method 2

MSE walls derive their strength and stability from the frictional and mechanical interaction between the backfill material and the soil reinforcement elements

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7891912B2Two stage mechanically stabilized earth wall system
Publication Date: 2011.02.22 CONTECH ENGINEERED SOLUTIONS LLC
  • US7891912B2 patent drawing
  • US7891912B2 patent drawing
  • US7891912B2 patent drawing

AI summary

A system for securing a facing comprising a wire grid that is positionally fixed relative to an earthen formation in a substantially vertical position, a formation anchor that is positionally fixed between the wire grid and the earthen formation, a facing that is laterally offset a distance from the wire grid and having a facing anchor, and a turnbuckle that is rotatably coupled between a first connector and a second connector, wherein the first connector is coupled to the facing anchor and the second connector is coupled to the formation anchor, such that rotation of the turnbuckle relative to the first and second connectors adjusts the distance between the wire grid and the facing.