Electronic Turnout Relay Control for Smart Railway Switching

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Solution Overview

Problem

Existing train-to-train communication systems rely on air switches and PLC circuits for turnout control, which are labor-intensive to construct and maintain, and do not meet the requirements for smart turnout control due to maintenance inconveniences and protection issues.

Innovation Solution

A full-electronic turnout security control system utilizing a communication module, turnout control module, relay driving module, and relay collection module, along with 480-type relays, to remotely control turnout operations and monitor states, replacing air switches and PLC circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If air switch or PLC circuit is used to control turnout power source, then turnout control function is achieved, but construction and maintenance become time-consuming and laborious

Engineering Contradiction:
Improveconstruction easeVSAvoidsystem complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical air switch system with an electronic control system comprising a relay driving module, relay collection module, and communication module. This substitution eliminates the need for complex mechanical air switch construction while achieving the same power source control function through electronic relays and digital communication, thereby reducing construction time and labor requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a communication module as an intermediary between the relay driving module and relay collection module, enabling data transmission and coordination without direct mechanical connections. This intermediary approach simplifies the overall system architecture by decoupling control functions and allowing modular construction and maintenance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If air switch or PLC circuit is used for turnout control, then power source control is achieved, but maintenance and protection become inconvenient

Engineering Contradiction:
Improvemaintenance convenienceVSAvoidmaintenance ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent implements a feedback mechanism where the relay collection module continuously monitors the state of relays and transmits this information through the communication module to external systems. This feedback enables real-time monitoring of system status, facilitating proactive maintenance and quick fault diagnosis, thereby improving both reliability and maintenance convenience compared to traditional air switch systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The electronic control system performs self-diagnosis and state reporting automatically through the relay collection module and communication module, reducing the need for manual inspection and intervention. The system can identify and report faults without human assistance, making maintenance more convenient and improving overall system reliability.

Inventive Principle:
Principle #25Self-service

3Ease of repair

If full-electronic control system is implemented, then maintenance becomes easier, but system complexity increases

Engineering Contradiction:
Improvemaintenance easeVSAvoidsystem complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The patent divides the control system into distinct functional modules: relay driving module for control signals, relay collection module for state monitoring, and communication module for data transmission. This segmentation allows each module to be independently tested, maintained, and replaced, simplifying maintenance tasks despite the electronic complexity. Each module has a specific function, making fault isolation and repair more straightforward.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If traditional relay control is used, then simple structure is maintained, but smart turnout control requirements are not satisfied

Engineering Contradiction:
Improvesmart control capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal control platform that can handle multiple functions: relay control, state monitoring, data communication, and fault diagnosis. The communication module enables the system to interface with various external systems, and the modular architecture allows the same hardware platform to support different control strategies and applications, satisfying smart turnout control requirements while maintaining reasonable complexity through standardization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces construction and maintenance costs, enhances security and reliability with a double 2-vote-2 architecture, and facilitates easy fault identification and resolution through a maintenance system.

Implementation Method 1

the relay driving module for driving a relay to turn on or off according to a turnout power source on or off command transmitted by the resource manager

Methodology Applied
Scientific EffectRelay: Relay

Implementation Method 2

a communication module for realizing an external communication respectively with a resource manager and a maintenance system and an internal communication respectively with a turnout control module, a relay driving module and a relay collection module

Methodology Applied
Scientific EffectElectromagnetic signal transmission: Electromagnetic Induction

Data Source

PatentUS12537715B2Full-electronic turnout security control system for train-to-train communication and method thereof
Publication Date: 2026.01.27 CASCO SIGNAL LTD
  • US12537715B2 patent drawing
  • US12537715B2 patent drawing

AI summary

The present invention relates to a full-electronic turnout security control system for a train-to-train communication and a method thereof. The system comprises: a communication module for realizing an external communication respectively with a resource manager and a maintenance system and an internal communication respectively with a turnout control module, a relay driving module and a relay collection module; the turnout control module for controlling rotation of a turnout and collecting a turnout representation; the relay driving module for driving a relay to turn on or off according to a turnout power source on or off command transmitted by the resource manager; the relay collection module for collecting an on or off state of the collection relay and respectively transmitting the state to the resource manager and the maintenance system through the communication module; and a relay for connecting the relay driving module, the relay collection module and a switch machine driving return line. Compared with the prior art, the present invention has advantages of greatly saving human labor cost and the like.