Turntable Device for Glass Substrate Transfer
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Solution Overview
Problem
Existing turntable devices for glass substrates in liquid crystal display manufacturing require a waiting area that increases the working space, which is inefficient and costly in terms of factory layout.
Innovation Solution
A turntable device with an interconnecting device and a transporting platform that can be articulated between a substrate exporting apparatus and an importing apparatus, allowing for vertical and horizontal movement, and rotation, eliminating the need for a waiting area by directly transferring substrates between these points.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a waiting area is provided for glass substrate in the prior art turntable device, then the substrate can be temporarily stored during transfer operations, but the working space of the factory is increased
Solution Approach 1:
The patent merges the waiting area function with the rotating table by making the rotating table itself capable of holding substrates during rotation. The rotating table is designed with multiple substrate holding positions, allowing substrates to be transferred directly between export and import apparatus without requiring a separate waiting area, thus combining storage and transfer functions into a single integrated system.
Solution Approach 2:
The patent utilizes vertical space by designing the rotating table with multiple levels or layers for substrate placement. Instead of expanding the waiting area horizontally, the system stacks substrate holding positions vertically, allowing multiple substrates to be held simultaneously in a compact footprint, thereby reducing the horizontal working space requirement.
2Ease of operation
If the first horizontal displacing device is extended to move the pick-and-place arm under the waiting area, then the substrate can be picked up, but the device complexity increases
Solution Approach 1:
The patent extracts the waiting area concept from the displacing device path and relocates it to the rotating table structure. This eliminates the need for the horizontal displacing device to extend under a waiting area, as substrates are directly loaded onto the rotating table at the export apparatus location. The displacing device only needs to reach the rotating table surface, simplifying its travel path and reducing structural complexity.
Solution Approach 2:
The rotating table serves as an intermediary between the export and import apparatus. Instead of the pick-and-place arm directly transferring substrates between distant locations requiring long extension, the rotating table mediates the transfer by receiving substrates at one position and delivering them at another position through rotation, reducing the required extension distance of the displacing device.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution reduces the overall area required for the production line by eliminating the need for a waiting area, enhancing the efficiency of substrate transfer and reducing the space needed for the manufacturing process.
Implementation Method 1
the first horizontal displacing device includes a screw disposed on the vertical displacing device, and a nut enveloped onto the screw and mounted onto the transporting platform
Data Source
AI summary
The present invention provides a turntable and a substrate transporting system. The turntable includes an interconnecting device and a transporting platform which is moved by the interconnecting device in a way that the transporting platform is docked to a substrate exporting apparatus or importing apparatus, alternatively. Wherein the transporting platform picks up the glass substrate from the substrate exporting apparatus when docked thereto, and then transporting the substrate horizontally to the substrate importing apparatus in which the glass substrate is delivered as the transporting device is articulated thereto. The turntable device made in accordance with the present invention is properly arranged with a transporting platform to pick up, displace, and finally deliver the substrate. Since all these operations are streamlined, as a result, no waiting area is needed so as to effectively reduce the area for establishing the production line.


