Turntable Device for Glass Substrate Transfer

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Solution Overview

Problem

Existing turntable devices for glass substrates in liquid crystal display manufacturing require a waiting area that increases the working space, which is inefficient and costly in terms of factory layout.

Innovation Solution

A turntable device with an interconnecting device and a transporting platform that can be articulated between a substrate exporting apparatus and an importing apparatus, allowing for vertical and horizontal movement, and rotation, eliminating the need for a waiting area by directly transferring substrates between these points.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a waiting area is provided for glass substrate in the prior art turntable device, then the substrate can be temporarily stored during transfer operations, but the working space of the factory is increased

Engineering Contradiction:
Improvesubstrate transfer operationVSAvoidworking space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent merges the waiting area function with the rotating table by making the rotating table itself capable of holding substrates during rotation. The rotating table is designed with multiple substrate holding positions, allowing substrates to be transferred directly between export and import apparatus without requiring a separate waiting area, thus combining storage and transfer functions into a single integrated system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes vertical space by designing the rotating table with multiple levels or layers for substrate placement. Instead of expanding the waiting area horizontally, the system stacks substrate holding positions vertically, allowing multiple substrates to be held simultaneously in a compact footprint, thereby reducing the horizontal working space requirement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the first horizontal displacing device is extended to move the pick-and-place arm under the waiting area, then the substrate can be picked up, but the device complexity increases

Engineering Contradiction:
Improvesubstrate picking operationVSAvoiddisplacing device structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the waiting area concept from the displacing device path and relocates it to the rotating table structure. This eliminates the need for the horizontal displacing device to extend under a waiting area, as substrates are directly loaded onto the rotating table at the export apparatus location. The displacing device only needs to reach the rotating table surface, simplifying its travel path and reducing structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rotating table serves as an intermediary between the export and import apparatus. Instead of the pick-and-place arm directly transferring substrates between distant locations requiring long extension, the rotating table mediates the transfer by receiving substrates at one position and delivering them at another position through rotation, reducing the required extension distance of the displacing device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the overall area required for the production line by eliminating the need for a waiting area, enhancing the efficiency of substrate transfer and reducing the space needed for the manufacturing process.

Implementation Method 1

the first horizontal displacing device includes a screw disposed on the vertical displacing device, and a nut enveloped onto the screw and mounted onto the transporting platform

Methodology Applied
Scientific EffectScrew mechanism: Screw

Data Source

PatentUS8776983B2Turntable device for substrate and substrate transporting system
Publication Date: 2014.07.15 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US8776983B2 patent drawing
  • US8776983B2 patent drawing
  • US8776983B2 patent drawing

AI summary

The present invention provides a turntable and a substrate transporting system. The turntable includes an interconnecting device and a transporting platform which is moved by the interconnecting device in a way that the transporting platform is docked to a substrate exporting apparatus or importing apparatus, alternatively. Wherein the transporting platform picks up the glass substrate from the substrate exporting apparatus when docked thereto, and then transporting the substrate horizontally to the substrate importing apparatus in which the glass substrate is delivered as the transporting device is articulated thereto. The turntable device made in accordance with the present invention is properly arranged with a transporting platform to pick up, displace, and finally deliver the substrate. Since all these operations are streamlined, as a result, no waiting area is needed so as to effectively reduce the area for establishing the production line.