Transient Voltage Suppressor Layout Using CPODE Insulation Features

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Solution Overview

Problem

As semiconductor devices shrink in size, conventional transient voltage suppressor structures require complex implantation processes and large doping distances, limiting integration density and increasing processing costs.

Innovation Solution

Implementing a Continuous Poly on Diffusion Edge (CPODE) process to form insulation features between neighboring transistors, defining a transient voltage suppressor junction without extra implantation, allowing precise tuning of punch-through voltage through layout adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional transient voltage suppressor structures are used, then voltage suppression function is achieved, but device complexity increases due to complex implantation processes

Engineering Contradiction:
Improvevoltage suppression functionVSAvoidcomplex implantation processes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the implantation process from the transient voltage suppressor formation, using purely geometric definitions through CPODE features and doping region patterns to define the suppressor junctions, eliminating the need for separate implantation steps while maintaining the voltage suppression function

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The CPODE insulation features serve multiple functions: they provide electrical insulation between adjacent transistors and simultaneously define the geometry of transient voltage suppressor junctions through their proximity to doping regions, combining isolation and TVS formation into a single structural element

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional transient voltage suppressor structures are used, then voltage suppression is achieved, but manufacturing cost increases due to additional implantation steps

Engineering Contradiction:
Improvevoltage suppressionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the TVS junction definition with the existing CPODE insulation feature formation and doping region patterning processes, so that the TVS structures are created as a byproduct of these necessary fabrication steps rather than requiring separate dedicated implantation processes

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The CPODE insulation features and doping regions self-organize to form the transient voltage suppressor junctions through their geometric arrangement and interaction, eliminating the need for external implantation intervention and allowing the structure to define itself through the fabrication process

Inventive Principle:
Principle #25Self-service

3Area of moving object

If minimum feature sizes are reduced to increase integration density, then more components fit in given area, but transient voltage suppressor formation becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidTVS formation difficulty
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent applies local geometric modifications to specific regions around doping features, where CPODE insulation features are strategically positioned and sized to create TVS junctions only where needed, allowing precise control of suppressor characteristics at local scales compatible with reduced minimum feature sizes

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses vertical layering and three-dimensional positioning of CPODE features relative to doping regions to define TVS junction geometry, transitioning from two-dimensional planar definitions to three-dimensional spatial relationships that enable TVS formation at smaller feature dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If conventional TVS structures are used, then voltage suppression works, but processing time increases due to extra implantation steps

Engineering Contradiction:
Improvevoltage suppression functionVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary geometric definition of TVS junction locations through CPODE feature placement and doping region patterning before any implantation occurs, so that when implantation happens, the TVS structures are already defined and no additional implantation steps are needed, saving processing time

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260047140A1Insulation feature-based transient voltage suppressor devices
Publication Date: 2026.02.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260047140A1 patent drawing
  • US20260047140A1 patent drawing
  • US20260047140A1 patent drawing

AI summary

Semiconductor devices with insulation features and methods of fabrication are provided. A method includes forming a first source/drain feature and a second source/drain feature over a substrate, wherein the first source/drain feature and the second source/drain feature are separated by a gate structure; removing the gate structure to form a trench; forming an insulation feature in the trench; and forming a functional circuit over the substrate, wherein a shunt path parallel to the functional circuit is defined under the insulation feature and between the first source/drain feature and the second source/drain feature.