Twin-Ax Connector Shield Plate Layout for Crosstalk Reduction

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Solution Overview

Problem

Existing connector assemblies fail to effectively suppress crosstalk between twin-ax cables and signal terminal pairs, and they often require multiple shield covers which increase complexity and cost.

Innovation Solution

A connector assembly design that incorporates a single shield plate connected to both the twin-ax cable and the terminal group, providing grounding and shielding, with the shield plate encircling the twin-ax cable to reduce electric field leakage and crosstalk, and using insert molding to integrate the shield plate and terminal group within a frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple shield covers are used to improve shielding performance, then electrical performance is improved, but device complexity and cost increase

Engineering Contradiction:
Improveelectrical performanceVSAvoidnumber of shield covers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple shield covers into a single integrated shield plate structure that provides comprehensive shielding for both the twin-ax cable and terminal group. This merged structure maintains the electrical performance benefits of multiple shields while eliminating the complexity and cost associated with assembling multiple separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shield plate is designed to perform multiple functions simultaneously: it shields the twin-ax cable, shields the terminal group, provides grounding connections, and structurally supports both components. This multi-functional design replaces what would traditionally require multiple separate shield covers, reducing overall device complexity while maintaining electrical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple shield covers are used to improve shielding performance, then electrical performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improveelectrical performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple shield covers into a single integrated shield plate structure that provides comprehensive shielding for both the twin-ax cable and terminal group. This merged structure maintains the electrical performance benefits of multiple shields while eliminating the complexity and cost associated with assembling multiple separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shield plate is designed to perform multiple functions simultaneously: it shields the twin-ax cable, shields the terminal group, provides grounding connections, and structurally supports both components. This multi-functional design replaces what would traditionally require multiple separate shield covers, reducing overall device complexity while maintaining electrical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If shield covers are added to suppress crosstalk, then electrical performance is improved, but device complexity increases

Engineering Contradiction:
Improvecrosstalk suppressionVSAvoidshielding structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple shield covers into a single integrated shield plate structure that provides comprehensive shielding for both the twin-ax cable and terminal group. This merged structure maintains the electrical performance benefits of multiple shields while eliminating the complexity and cost associated with assembling multiple separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shield plate is designed to perform multiple functions simultaneously: it shields the twin-ax cable, shields the terminal group, provides grounding connections, and structurally supports both components. This multi-functional design replaces what would traditionally require multiple separate shield covers, reducing overall device complexity while maintaining electrical performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces crosstalk between twin-ax cables and signal terminal pairs while minimizing components and costs, effectively addressing the limitations of prior art by using a shared shield plate for both functions.

Implementation Method 1

The shield plate is configured to be connected to the ground plate. The shield plate comprises an opening penetrating the shield plate. The twin-ax cable comprises a pair of conductors and a ground portion. The pair of conductors extend through the opening of the shield plate and connect the signal terminal pair. The ground portion electrically connects at least one of the shield plate and the ground plate.

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS11862899B2Connector assembly
Publication Date: 2024.01.02 MOLEX INC
  • US11862899B2 patent drawing
  • US11862899B2 patent drawing
  • US11862899B2 patent drawing

AI summary

The present disclosure provides a connector assembly. The connector assembly includes a wire-end connector. The wire-end connector includes a wafer, a shield plate and a twin-ax cable. The wafer includes a frame and a terminal group. The terminal group is supported by the frame. The terminal group includes a signal terminal pair and a ground plate. The ground plate includes a ground terminal on both sides of the signal terminal pair. The shield plate is electrically connected to the ground plate. The shield plate includes an opening that penetrates the shield plate. The twin-ax cable includes a pair of conductors and a ground portion. The pair of conductors extend into the opening of the shield plate and are electrically connected to the signal terminal pair. The ground portion electrically connects at least one of the shield plate and the ground plate.