Twin Pump Casing Asymmetry for Cost Reduction

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Solution Overview

Problem

The existing twin pump configurations increase design/manufacturing/management costs and stock requirements due to the need for two different pump structures to minimize performance differences between pumps rotating in opposite directions.

Innovation Solution

A pump casing design where the first and second pump casings, and their respective discharge passage portions, have substantially the same shape, allowing for common components and shared motors, reducing costs and stock requirements while maintaining performance within ISO reference values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two pumps are rotated in opposite directions to minimize performance difference, then performance balance is improved, but design/manufacturing/management costs and stock requirements increase due to needing two different pump structures

Engineering Contradiction:
Improveperformance balanceVSAvoiddesign/manufacturing/management costs
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by intentionally designing the discharge passage portions of the first and second pumps to have different shapes. Specifically, the discharge passage of the first pump extends in a first direction while the discharge passage of the second pump extends in a second direction opposite to the first direction. This asymmetric design allows both pumps to be rotated in opposite directions while maintaining similar performance characteristics, thereby resolving the contradiction between performance balance and device complexity.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If two different pump structures are used to minimize performance difference, then performance balance is improved, but stock requirements increase

Engineering Contradiction:
Improveperformance balanceVSAvoidstock requirements
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The asymmetric discharge passage design allows the use of identical pump bodies for both pumps while accommodating opposite rotation directions. By making only the discharge passage portions different (extending in opposite directions), the patent reduces the variety of components that need to be stocked, thereby resolving the contradiction between performance balance and stock requirements.

Inventive Principle:
Principle #4Asymmetry

3Ease of manufacture

If pump casings are made identical in shape, then manufacturing costs are reduced, but performance difference between pumps rotating in opposite directions increases

Engineering Contradiction:
Improvemanufacturing costsVSAvoidperformance difference
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by making only specific portions of the pump casings different - specifically the discharge passage portions. The majority of the pump casing structure remains identical, allowing for standardized manufacturing and cost reduction. However, the discharge passages are locally modified to extend in opposite directions, which compensates for the performance differences caused by opposite rotation and maintains reliability.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4102076A1Pump casing
Publication Date: 2022.12.14 EBARA CORP
  • EP4102076A1 patent drawingFigure 1
  • EP4102076A1 patent drawingFigure 2
  • EP4102076A1 patent drawingFigure 3

AI summary

There is provided a pump casing eliminating a disadvantage that design/manufacturing costs are increased. A pump casing 18 includes a first pump casing 181, a first discharge passage portion 201 connected to the first pump casing 181, and a first discharge passage portion 221 connected to the first pump casing 181. The pump casing 18 further includes a second pump casing 182, a second suction passage portion 202 connected to the second pump casing 182, and a second discharge passage portion 222 connected to the second pump casing 182. The pump casing 18 further includes a suction branching portion 24 and a discharge merging portion 26. The first pump casing 181 and the second pump casing 182 have the same shape, and the first discharge passage portion 221 and the second discharge passage portion 222 have the same shape.