Twisted Pair Cable Shaped Filler Alien Crosstalk

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Solution Overview

Problem

High-speed data cables face challenges in reducing alien crosstalk between twisted pairs, especially when cables with similar twist lays are closely positioned, which affects transmission rates and compliance with high-performance standards like 10 Gbps Ethernet.

Innovation Solution

The implementation of a separator structure within the cable, featuring a central arm with enlarged portions or a shaped filler that creates non-equidistant spacing between twisted pairs, effectively reducing alien crosstalk by increasing the distance between adjacent twisted pairs and preventing physical contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If twisted pairs are closely placed in a cable, then cable compactness and ease of installation are improved, but crosstalk and alien crosstalk between pairs increase

Engineering Contradiction:
Improvecable compactnessVSAvoidcrosstalk and alien crosstalk
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

A separator structure is introduced as an intermediary element between twisted pairs within the cable and between adjacent cables. This separator includes a central arm with enlarged portions that physically separate the twisted pairs, reducing electromagnetic coupling and crosstalk while maintaining cable compactness

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The separator features asymmetric enlarged portions at specific locations along the central arm, creating non-uniform spacing patterns that disrupt the symmetry of electromagnetic field coupling between twisted pairs, thereby reducing alien crosstalk effectiveness

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If separator structures are added to reduce crosstalk, then crosstalk isolation is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecrosstalk isolationVSAvoidseparator structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The separator is segmented into a central arm and distinct enlarged portions, allowing each segment to perform its function independently while simplifying the overall manufacturing process through modular construction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separator structure serves multiple functions simultaneously: it separates twisted pairs within the cable, prevents contact between adjacent cables, and reduces both near-end and far-end crosstalk, eliminating the need for multiple separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If irregularly shaped outer jackets are used to reduce alien crosstalk, then alien crosstalk isolation is improved, but manufacturing convenience is reduced

Engineering Contradiction:
Improvealien crosstalk isolationVSAvoidmanufacturing convenience
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Instead of modifying the outer jacket shape, a dedicated separator intermediary is introduced inside the cable to achieve alien crosstalk reduction, maintaining the simplicity of the outer jacket while providing effective separation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The crosstalk reduction function is extracted from the outer jacket and assigned to a separate internal separator component, allowing the jacket to remain simple and easy to manufacture while the separator handles the electromagnetic isolation function

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8198536B2Twisted pair cable having improved crosstalk isolation
Publication Date: 2012.06.12 BELDEN INC
  • US8198536B2 patent drawing
  • US8198536B2 patent drawing
  • US8198536B2 patent drawing

AI summary

A cable that provides reduced alien crosstalk between similar twisted pairs in cables that are in close proximity to one another and/or crosstalk between twisted pairs of the cable. In one example, a cable includes first, second and third twisted pairs, a shaped filler including a body portion and a plurality of tines extending outward from the body portion, the plurality of tines defining a plurality of channels in which the twisted pairs are individually disposed, and an outer jacket surrounding the twisted pairs and the shaped filler, wherein the shaped filler is constructed such that the body portion provides a first spacing between the first twisted pair and the second twisted pair, and one of the plurality of tines provides a second spacing between the second twisted pair and the third twisted pair, with the filler configured such that the second spacing is substantially smaller than the first spacing.