Twisted Wire Fusion Layout for Rigid Base-Member Fixation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing wiring members fail to securely fuse and fix twisted wires to a base member, resulting in inadequate rigidity.
Innovation Solution
A wiring member design where a twisted wire, composed of stranded first and second wire-like transmission members, is fused and fixed to a base member with side-by-side and vertical parts alternating along the wire's extension direction, with specific fusion lengths and configurations to enhance rigidity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a twisted wire is fused to a base member using conventional methods, then the wire is fixed to the base member, but the fixation rigidity is insufficient
Solution Approach 1:
The twisted wire is divided into multiple side-by-side parts along its extension direction, with each part being fused independently to the base member. This segmentation allows for distributed fixation points that collectively provide enhanced rigidity and secure attachment
Solution Approach 2:
The fusion configuration varies along the extension direction of the twisted wire, with different half cycle sections having different lengths. This creates local variations in fusion characteristics, optimizing fixation rigidity at different positions while maintaining overall structural integrity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design allows for a more rigid fusion and fixation of the twisted wire to the base member, simplifying the fusion process and preventing overlap between wire members.
Implementation Method 1
each of the first wire-like transmission member and the second wire-like transmission member is fused to the base member in each of the side-by-side parts to form a side-by-side fusion part
Data Source
AI summary
A wiring member includes a twisted wire in which a first wire-like transmission member and a second wire-like transmission member are stranded and a base member to which the twisted wire is fused and fixed. Each of the first wire-like transmission member and the second wire-like transmission member is fused to the base member in each of the side-by-side parts in which the first wire-like transmission member and the second wire-like transmission member are arranged side by side on the base member in the twisted wire to form a side-by-side fusion part. A length of a first half cycle section including the side-by-side fusion part is larger than a length of a second half cycle section located adjacent to the first half cycle section.