Twisted wire grill brush having at least three brushes and multi-handled twisted wire grill brush including same

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Solution Overview

Problem

Conventional twisted wire brushes for cleaning grills are prone to wear, breakage, and pose health hazards due to detached bristles, and have limited surface area for cleaning, requiring excessive force and posing safety risks when cleaning hot surfaces.

Innovation Solution

A multi-handled twisted wire grill brush design with three brushes, each with a twisted core wire and spring coils arranged at specific angles and diameters, providing increased surface area and improved ergonomics to reduce the risk of injury during cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If conventional wire brushes use thick, rigid metal bristles to achieve strong cleaning force, then cleaning effectiveness is improved, but bristle durability deteriorates due to wear, bending, and breakage

Engineering Contradiction:
Improvecleaning forceVSAvoidbristle durability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent changes the material parameter of bristles from rigid metal to flexible wire, and adjusts the structural parameter by arranging bristles at multiple angles (0°, 45°, 90°) relative to the core axis. This allows the brush to maintain cleaning effectiveness through geometric arrangement while improving durability through material flexibility and stress distribution.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite construction by combining multiple wire materials with different properties (stainless steel, aluminum, copper) in the same brush assembly. Each material contributes different characteristics: stainless steel for strength, aluminum for flexibility, and copper for corrosion resistance, creating a composite brush that balances cleaning force and durability.

Inventive Principle:
Principle #40Composite materials

2Force

If conventional wire brushes use thick, rigid metal bristles to achieve strong cleaning force, then cleaning effectiveness is improved, but health safety deteriorates due to detached bristles contaminating food

Engineering Contradiction:
Improvecleaning forceVSAvoidfood contamination risk
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameter from rigid metal to flexible wire and adjusts the structural parameter by arranging bristles at multiple angles. This creates a brush that maintains cleaning force through geometric arrangement while reducing the tendency of bristles to detach and contaminate food.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of making bristles rigid to prevent detachment, the patent inverts the approach by making them flexible and arranging them at multiple angles, which naturally secures them through geometric interlocking while maintaining cleaning effectiveness.

Inventive Principle:
Principle #13The other way round (Inversion)

3Productivity

If a single brush design is used to clean hot grill surfaces requiring two hands for leverage, then cleaning capability is maintained, but operator safety deteriorates due to risk of hand injury from hot surfaces

Engineering Contradiction:
Improvecleaning capabilityVSAvoidoperator injury risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the single brush into three separate brush assemblies arranged at different angles (0°, 45°, 90°) relative to the handle. This segmentation allows the operator to effectively use one hand on the handle while the distributed brush surfaces provide adequate cleaning capability, reducing the need for a second hand near the hot grill surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent adds angular dimensionality by arranging brush surfaces at multiple angles (0°, 45°, 90°) rather than in a single plane. This three-dimensional arrangement increases the effective cleaning surface area and distributes cleaning force across different orientations, enabling effective one-handed operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If a single brush with limited surface area is used for cleaning, then device simplicity is maintained, but cleaning efficiency deteriorates due to insufficient brush surface area

Engineering Contradiction:
Improvebrush structure simplicityVSAvoidcleaning efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent divides the cleaning function into three separate brush assemblies, each with its own twisted wire core and bristle arrangement. This segmentation increases the total brush surface area available for cleaning while maintaining relatively simple individual brush structures that are easy to manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes angular dimensionality by arranging the three brush surfaces at different angles (0°, 45°, 90°) relative to the handle axis. This three-dimensional configuration maximizes the effective cleaning surface area in multiple directions without significantly increasing the overall device footprint or complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances durability, cleaning efficiency, and safety by providing a larger surface area for scrubbing and reducing the risk of hand injuries when cleaning hot grill surfaces.

Implementation Method 1

a first brush region defined by a first pair of twisted (intertwined) spring coils extending about and pressed between at least a portion of the first twisted core wire

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The object of the present invention is to overcome the drawbacks of the prior art, noted above

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Data Source

PatentUS10779636B2Twisted wire grill brush having at least three brushes and multi-handled twisted wire grill brush including same
Publication Date: 2020.09.22 BRUSHTECH INC
  • US10779636B2 patent drawing
  • US10779636B2 patent drawing
  • US10779636B2 patent drawing

AI summary

A twisted wire grill brush is provided, including at least one handle having an extension direction, a first brush provided at an end of the at least one handle, a second brush provided at the end of the at least one handle and arranged substantially parallel with respect to the first brush, and a third brush provided at the end of the at least one handle and arranged substantially perpendicular with respect to the extension direction of the at least one handle.