Two-Additive Electrolyte for Fast-Charging NMC-Graphite Batteries

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Solution Overview

Problem

Existing rechargeable lithium-ion battery systems require more than two additives to achieve robust performance, which increases cost and complexity, while the synergistic interactions between additives and electrodes are not well understood, leading to suboptimal performance in applications requiring fast charging and discharging.

Innovation Solution

A two-additive electrolyte system comprising vinylene carbonate (VC) combined with 1,2,6-oxodithiane-2,2,6,6-tetraoxide (ODTO), or fluoroethylene carbonate (FEC) combined with ODTO, paired with lithium nickel manganese cobalt oxide (NMC) positive electrodes and graphite negative electrodes, enhances battery performance and reduces costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If three or four electrolyte additives are used to achieve robust battery performance, then battery reliability and lifetime are improved, but manufacturing cost and system complexity increase

Engineering Contradiction:
Improvebattery lifetimeVSAvoidelectrolyte system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates unnecessary electrolyte additives from the system. By identifying that only two specific additives (VC and ODTO, or FEC and ODTO) are needed for robust performance, the invention removes excess additives (reducing from 3-4 to 2), thereby simplifying the electrolyte system while maintaining reliability and extending battery lifetime.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent optimizes the concentration parameters of the two electrolyte additives to achieve robust performance. By precisely controlling the amounts of VC/FEC and ODTO, the system attains optimal battery lifetime and reliability without requiring additional additives, thus reducing complexity while maintaining high performance.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If three or four electrolyte additives are used to improve battery performance, then battery lifetime is extended, but manufacturing cost increases

Engineering Contradiction:
Improvebattery lifetimeVSAvoidmanufacturing cost
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent removes unnecessary electrolyte additives from the formulation, reducing the number of components from 3-4 to just 2 (VC/FEC combined with ODTO). This extraction of excess additives directly lowers manufacturing costs while preserving the battery lifetime extension benefit through the optimized two-additive system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs commonly available, cost-effective electrolyte additives (VC or FEC combined with ODTO) in optimized concentrations to achieve robust long-term performance. This approach replaces expensive proprietary additives with more economical alternatives that deliver comparable or superior battery lifetime at lower cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If conventional electrolyte systems are used, then manufacturing simplicity is maintained, but performance in fast charging and discharging applications is suboptimal

Engineering Contradiction:
Improvecharging and discharging rateVSAvoidsystem robustness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent modifies the electrolyte composition parameters by implementing a specific two-additive system (VC or FEC with ODTO) at optimized concentrations. This parameter optimization enables the battery to achieve both high charging/discharging rates and robust long-term reliability, resolving the trade-off between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining two specific additives (VC/FEC with ODTO) that work synergistically. This composite approach enhances both fast charging capability and system robustness, achieving superior performance in demanding applications compared to conventional single-additive or multi-additive systems.

Inventive Principle:
Principle #40Composite materials

4Device complexity

If two electrolyte additives are used to reduce cost and simplify the system, then manufacturing cost and complexity are reduced, but battery performance and lifetime may be compromised

Engineering Contradiction:
Improveelectrolyte system complexityVSAvoidbattery performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent optimizes the concentration parameters of the two electrolyte additives (VC/FEC and ODTO) to achieve robust battery performance. By precisely controlling the additive amounts, the system maintains high reliability and extended lifetime while keeping the electrolyte formulation simple with only two components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses ODTO as a key intermediary additive that works synergistically with VC or FEC to enhance battery performance. This intermediary compound mediates between the simple two-additive formulation and the requirement for robust long-term performance, enabling the system to achieve high reliability without compromising on simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The two-additive system improves battery lifetime and performance in energy storage applications, maintaining 95% capacity retention after multiple cycles and reducing cell impedance, thus supporting fast charging and discharging requirements.

Implementation Method 1

Electrolyte additives have been shown to be operative and increase the lifetime and performance of Li-ion-based batteries

Methodology Applied
Scientific EffectElectrochemical decomposition: Electrolysis

Implementation Method 2

rechargeable lithium-ion battery systems

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 3

the synergistic interactions between additives and electrodes are not well understood, leading to suboptimal performance

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20250372716A1Novel battery systems based on two-additive electrolyte systems including 1,2,6-oxodithiane-2,2,6,6-tetraoxide
Publication Date: 2025.12.04 PANASONIC HOLDINGS CORP
  • US20250372716A1 patent drawing
  • US20250372716A1 patent drawing
  • US20250372716A1 patent drawing

AI summary

Improved battery systems with two-additive mixtures including in an electrolyte solvent that is a carbonate solvent, an organic solvent, a non-aqueous solvent, methyl acetate, or a combination of them. The positive electrode of the improved battery systems may be formed from lithium nickel manganese cobalt compounds, and the negative electrode of the improved battery system may be formed from natural or artificial graphite.