Two-Element Aspheric Projection Lens for Compact Optical Systems

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Solution Overview

Problem

There is a need for projection lens systems in electronic devices to be miniaturized while maintaining good projection quality, as devices are equipped with increasing functionalities and a trend towards compact size.

Innovation Solution

A projection lens system comprising two lens elements with specific refractive indices, central thicknesses, and axial distances, along with aspheric surfaces and optional diffractive optical elements, to achieve a balance between size and projection quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of lens elements is increased to improve projection quality, then projection quality is improved, but the system size increases

Engineering Contradiction:
Improveprojection qualityVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent divides the projection lens system into exactly two functional lens elements: a first lens element with positive refractive power and a second lens element with negative refractive power. This segmentation allows the system to achieve good projection quality with minimal components, resolving the contradiction between quality and size by using only the necessary number of elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies parameter changes by specifying that at least one surface of at least one lens element must be aspheric, and by defining specific refractive power relationships (first lens element positive, second lens element negative). These parameter optimizations enable two elements to achieve projection quality that would traditionally require more elements, thus reducing system size while maintaining quality.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If aspheric surfaces are used to improve projection quality, then projection quality is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveprojection qualityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by requiring aspheric surfaces only at specific locations (at least one of the magnification-side surface or reduction-side surface of at least one lens element) rather than all surfaces. This localized application of aspheric design maintains projection quality while reducing manufacturing complexity compared to making all surfaces aspheric.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If the axial distance between lens elements is reduced to miniaturize the system, then system size is reduced, but projection quality deteriorates

Engineering Contradiction:
Improvesystem sizeVSAvoidprojection quality
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent uses parameter changes by defining specific refractive power relationships between the two lens elements (first element positive, second element negative) and specifying aspheric surface requirements. These parameter optimizations enable the lens elements to be positioned closer together while maintaining projection quality, effectively resolving the contradiction between miniaturization and quality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves reduced size and improved projection quality by optimizing lens elements' refractive indices, thicknesses, and surface shapes, while allowing for flexible design and manufacturing options using glass or plastic materials.

Implementation Method 1

The first lens element has positive refractive power, and at least one of the magnification-side surface and the reduction-side surface of at least one of the two lens elements is aspheric

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12352934B2Projection lens system, projection apparatus and electronic device
Publication Date: 2025.07.08 LARGAN PRECISION
  • US12352934B2 patent drawing
  • US12352934B2 patent drawing
  • US12352934B2 patent drawing

AI summary

A projection lens system includes two lens elements being, in order from a magnification side to a reduction side along an optical path, a first lens element, and a second lens element. Each of the two lens elements has a magnification-side surface facing the magnification side and a reduction-side surface facing the reduction side. At least one of the magnification-side surface and the reduction-side surface of at least one of the two lens elements is aspheric.