Two-Layer Textile Light Deflection Structure

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Solution Overview

Problem

Existing decorative lighting arrangements with plain-weave construction fail to create visually appealing and effective light effects due to the visibility of the light source through fabric openings, lacking a design that maximizes light deflection and reflection while maintaining sufficient transparency.

Innovation Solution

A two-layer textile fabric structure with warp and weft threads arranged in straight lines, where the weft threads have higher density than warp threads, allowing for controlled light deflection and reflection to create a virtual image effect, using monofilament or twisted yarns made of polymeric or metal fibers, and embedded in a carrier structure for enhanced durability and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a plain-weave construction with crossed warp and weft threads is used, then the fabric provides structural stability and coverage, but the light source becomes visible through the openings and light effects are not visually appealing

Engineering Contradiction:
Improvelight effect qualityVSAvoidfabric structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The fabric is divided into two separate layers: a warp thread layer and a weft thread layer. This segmentation allows each layer to be optimized independently for light deflection while maintaining structural integrity, eliminating the need for complex interlacing patterns that would compromise light effect quality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-layer two-dimensional weave to a three-dimensional two-layer structure. The weft thread layer is positioned at a distance from the warp thread layer, creating depth and enabling parallel thread orientation that maximizes light deflection without requiring complex surface patterns.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If thread density is increased to improve light deflection, then light reflection is enhanced, but transparency and light passage are reduced

Engineering Contradiction:
Improvelight deflection efficiencyVSAvoidthread density
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

By segmenting the fabric into two layers with different thread densities, the invention allows the weft layer to have high thread density for effective light deflection while the warp layer maintains lower density to preserve transparency and allow sufficient light passage through the fabric.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the fabric structure are assigned different thread densities optimized for their specific functions: the weft thread layer uses higher density for light deflection and reflection, while the warp thread layer uses lower density for maintaining transparency and structural framework.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If threads are arranged in traditional plain-weave pattern, then fabric strength is maintained, but light beams are not deflected in a targeted manner to create virtual image effects

Engineering Contradiction:
Improvevirtual image effectVSAvoidfabric structural strength
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The fabric structure is segmented into two functional layers that work together: the warp layer provides the structural framework and the weft layer provides the light-deflecting surface. This segmentation enables targeted light deflection for virtual image creation while maintaining fabric strength through the warp layer's structural role.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By introducing the second layer at a distance from the first layer, the invention creates a three-dimensional structure that enables targeted light deflection angles. The parallel orientation of threads in both layers, positioned at appropriate distances, creates the geometric conditions necessary for virtual image effects while maintaining structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves striking light effects by producing a virtual image of the light source with increased image depth, providing both decorative and illuminating functions while maintaining sufficient transparency and flexibility, suitable for various applications including projection surfaces.

Implementation Method 1

the threads always rest against one another on the same (inner) thread half side, so that deflection of the impinging light beams to the visible side can be influenced in a targeted manner so as to achieve surprising light effects in the form of a rear-side virtual image

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

deflection of the impinging light beams to the visible side can be influenced

Methodology Applied
Scientific EffectLight refraction: Refraction

Data Source

PatentUS8888334B2Arrangement for creating light effects
Publication Date: 2014.11.18 ETTLIN SPINNEREI & WEBEREI PRODN
  • US8888334B2 patent drawing
  • US8888334B2 patent drawing
  • US8888334B2 patent drawing

AI summary

The invention relates to an arrangement for generating light effects, particularly for decorative purposes, having a light source (10) and a textile web material (12) that can be illuminated by through light from the light source (10) toward a visible side (16) or by incident light. According to the invention, the textile web material (12) comprises a two-layer weave structure made of warp threads (18) forming a warp thread layer (26) and weft threads (20) forming a weft thread layer (24) contacting the warp thread layer (26) on one side.