Two-Lens Uniform Illumination for Flat-Field Light Output

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Solution Overview

Problem

Existing optical systems face challenges in achieving uniform illumination across a sample plane due to non-uniform light distribution, which can result in artifacts and inaccurate observations, particularly in applications like microscopy and display projection.

Innovation Solution

A lens system comprising a first and second lens aligned along a central optical axis, with a housing and an aperture, designed to project parallel or non-divergent light output, producing a selected illumination profile that is uniform or flat field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If critical illumination is used to project light from a source onto a screen, then the source structure is imaged onto the screen, but non-uniform brightness and artifacts appear in the illumination

Engineering Contradiction:
Improveillumination uniformityVSAvoidartifacts from source structure
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the single lens system into two separate lenses: a first lens that collects light from the source and a second lens that projects the illumination. This segmentation allows each lens to perform a specific function - the first lens captures light regardless of source structure, while the second lens creates the uniform illumination profile on the screen, thereby eliminating artifacts from the source structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first lens acts as an intermediary between the light source and the second lens. It collects light from the source and transfers it to the second lens without imaging the source structure. This intermediary component breaks the direct imaging relationship that causes artifacts, allowing the second lens to create uniform illumination independent of the source's brightness distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If a small light source like an LED is used, then the device size is reduced, but the illumination profile becomes domed with brighter center and darker corners

Engineering Contradiction:
Improveillumination profile uniformityVSAvoidlight source size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent changes the optical parameters by using two lenses with specific focal lengths and separation distances. The first lens collects light from the small LED source, and the second lens, positioned at a predetermined distance, projects a uniform illumination profile. This parameter adjustment allows the system to overcome the inherent domed profile problem of small sources while maintaining compact dimensions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from direct projection (one-dimensional source-to-screen mapping) to a two-lens optical path that introduces an intermediate dimensional transformation. The first lens creates an intermediate light distribution, and the second lens transforms this into a uniform profile, effectively adding an optical dimension that corrects the domed shape without requiring a larger source.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If a single lens is used to project light, then the system is simple, but it cannot produce parallel or non-divergent light output with uniform illumination

Engineering Contradiction:
Improveparallel light outputVSAvoidnumber of lenses
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent segments the optical function into two distinct lenses, each with a specific role. The first lens is responsible for collecting and conditioning the light from the source, while the second lens is responsible for projecting the final uniform illumination profile with parallel or non-divergent output. This functional segmentation achieves the desired optical performance while keeping each lens relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lens system achieves a uniform or flat field illumination profile, correcting non-uniformities and ensuring consistent fluorescence signals, thereby enhancing the accuracy of observations in applications such as microscopy and display projection.

Implementation Method 1

a first lens and a second lens that are aligned along a central optical axis... the first and second lenses are selectively paired and positioned in the housing to project a light output that is parallel or non-divergent

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12529465B2Lens systems and methods for uniform illumination
Publication Date: 2026.01.20 ADVANCED PROD PTY LTD
  • US12529465B2 patent drawing
  • US12529465B2 patent drawing
  • US12529465B2 patent drawing

AI summary

The present disclosure is directed to a lens system having a LED, a first lens and a second lens that are aligned along a central optical axis, a housing, and an aperture positioned within the housing, which enables the lens system to provide an illuminated plane having a selected illumination profile in a region of interest, namely an illumination profile that is a uniform or flat field. The present first and second lenses are selectively paired and positioned in the housing to project a light output that is parallel or non-divergent. In another aspect, the present disclosure is directed to a method that generates light from a light source that passes through a first lens and then a second lens, and determines a location of an illuminated plane that is positioned a specified distance from a proximal surface of the second lens to produce a selected illumination profile.