Two-Part Piston Rod Assembly for Priming-Free Injection Devices
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing injection devices require complex laser welding to assemble the piston rod and stopper, making the assembly difficult and user handling cumbersome.
Innovation Solution
The injection device features a two-part piston rod with a piston rod base and means that are axially and rotationally fixed, allowing for assembly by relative movement and rotation of an insert with threaded engagement, simplifying the assembly process and eliminating the need for a priming process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If laser welding is used to assemble the piston rod and stopper, then the connection precision is improved, but the device complexity and manufacturing difficulty increase
Solution Approach 1:
The patent replaces the mechanical welding process with a threaded connection system. The piston rod base features an internal thread that engages with an external thread on the piston rod means, allowing assembly through simple screwing operations instead of complex laser welding. This mechanical threading system achieves precise alignment and connection without requiring advanced welding equipment or procedures.
2Strength
If laser welding is used to assemble the piston rod and stopper, then the connection strength is improved, but the ease of manufacture deteriorates
Solution Approach 1:
The piston rod is divided into separate components (piston rod base and piston rod means) that can be independently manufactured and then assembled through threading. This segmentation allows each component to be produced using standard manufacturing processes without requiring complex welding operations, significantly improving ease of manufacture while maintaining connection strength through the threaded engagement.
3Reliability
If the piston rod is assembled with gap compensation, then the reliability is improved, but the device complexity increases
Solution Approach 1:
The threaded connection system is designed with built-in gap compensation capability. As the piston rod means is screwed into the piston rod base, the threading automatically adjusts and compensates for any manufacturing tolerances or gaps between components. This preliminary design feature ensures reliable dose accuracy without requiring complex adjustment mechanisms or additional assembly steps.
Data Source
Figure 1
Figure 2a~2b
Figure 2c~3
AI summary
The invention relates to an injection device for administering a fluid product into a patient's body and a method for assembling this injection device. This injection device comprises an at least two-part piston rod (2a; 2a'; 2a"; 2b; 2b'; 2b"), wherein the axial distance between this piston rod (2a; 2a'; 2a"; 2b; 2b'; 2b") and a plug (3a; 3a') provided in a container (3; 3') is determined during assembly of the injection device and is determined such that a distal end of this piston rod (2a; 2a'; 2a"; 2b; 2b'; 2b") and the plug (3a; 3a') lie against one another.