Two-Part Piston Rod Assembly for Priming-Free Injection Devices

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Solution Overview

Problem

Existing injection devices require complex laser welding to assemble the piston rod and stopper, making the assembly difficult and user handling cumbersome.

Innovation Solution

The injection device features a two-part piston rod with a piston rod base and means that are axially and rotationally fixed, allowing for assembly by relative movement and rotation of an insert with threaded engagement, simplifying the assembly process and eliminating the need for a priming process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If laser welding is used to assemble the piston rod and stopper, then the connection precision is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveconnection precisionVSAvoidassembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical welding process with a threaded connection system. The piston rod base features an internal thread that engages with an external thread on the piston rod means, allowing assembly through simple screwing operations instead of complex laser welding. This mechanical threading system achieves precise alignment and connection without requiring advanced welding equipment or procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Strength

If laser welding is used to assemble the piston rod and stopper, then the connection strength is improved, but the ease of manufacture deteriorates

Engineering Contradiction:
Improveconnection strengthVSAvoidease of assembly
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The piston rod is divided into separate components (piston rod base and piston rod means) that can be independently manufactured and then assembled through threading. This segmentation allows each component to be produced using standard manufacturing processes without requiring complex welding operations, significantly improving ease of manufacture while maintaining connection strength through the threaded engagement.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the piston rod is assembled with gap compensation, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvedose accuracyVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The threaded connection system is designed with built-in gap compensation capability. As the piston rod means is screwed into the piston rod base, the threading automatically adjusts and compensates for any manufacturing tolerances or gaps between components. This preliminary design feature ensures reliable dose accuracy without requiring complex adjustment mechanisms or additional assembly steps.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4623962A1Injection device for administering a fluid product and method for assembling said device
Publication Date: 2025.10.01 YPSOMED AG
  • EP4623962A1 patent drawingFigure 1
  • EP4623962A1 patent drawingFigure 2a~2b
  • EP4623962A1 patent drawingFigure 2c~3

AI summary

The invention relates to an injection device for administering a fluid product into a patient's body and a method for assembling this injection device. This injection device comprises an at least two-part piston rod (2a; 2a'; 2a"; 2b; 2b'; 2b"), wherein the axial distance between this piston rod (2a; 2a'; 2a"; 2b; 2b'; 2b") and a plug (3a; 3a') provided in a container (3; 3') is determined during assembly of the injection device and is determined such that a distal end of this piston rod (2a; 2a'; 2a"; 2b; 2b'; 2b") and the plug (3a; 3a') lie against one another.